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Author: Subject:  "73 Superbug Build - Topaz
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posted on July 30th, 2013 at 04:38 PM
"73 Superbug Build - Topaz


A bit over a year ago, after a lot of looking around, I found my dream beetle...a '73 Superbug. She is named Topaz after my beautiful Siamese cat, who tragically passed away before the Beetle was finished :(

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posted on July 30th, 2013 at 04:39 PM



With hopes high, I started work on it, stripping back the interior. I soon found out the floor was completely rusted out & had been replaced with a sheet of aluminium!!!

Not happy :grind:

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posted on July 30th, 2013 at 04:47 PM



With the RWC only 2 weeks old, I was pretty devastated as you can imagine! I contacted the RWC supplier & after inspecting it, he agreed to to replace both floor pans front & rear. She also received new push rod tubes.

I've since learnt rusted out floors are pretty much par for course on a 40yo Beetle!

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posted on July 30th, 2013 at 04:54 PM



From underneath, front:

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posted on July 30th, 2013 at 04:55 PM



From underneath, rear:

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posted on July 30th, 2013 at 04:59 PM



With the shiny new floor pans in, lol, Topaz was stripped completely. As expected, there were some patches of rust but overall she was in very good shape.

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posted on July 30th, 2013 at 05:01 PM



She was stripped back to bare metal....

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posted on July 30th, 2013 at 05:03 PM



The "C" pillars needed one section cut out & a new piece welded in:

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posted on July 30th, 2013 at 05:04 PM



Some rust in the boot but not bad

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posted on July 30th, 2013 at 05:17 PM



I searched for ages for a Beetle sunroof but couldnt find one that would fit properly. Eventually I ordered one from CRL Laurence...http://www.crlaurence.com.au/crlapps/showline/offerpage.aspx?ProductID=9574&GroupID=21824&History=30587:21809:21810:21814&Model ID=21824

After many months of painstaking work, all the rust had been cut out & new metal welded in, the panels had all been smoothed out the old fashioned way with a hammer & dolly & it was time for primer:

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posted on July 30th, 2013 at 05:18 PM



The front:

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posted on July 30th, 2013 at 05:23 PM



More months of rubbing back spray putty, then applying another coat followed by more sanding & more coats till I was getting pretty frustrated. But it was starting to get where I wanted it...purrrrrfect!

The panels were loosely hung & it was off to the panel shop for painting:

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posted on July 30th, 2013 at 05:32 PM



Now to the paint...

I had spent ages deciding on a colour. It had to be metallic blue to match my Siamese cat Topaz's eyes, but which one? There were hundreds to choose from!

With help from Hellbus (many thanks :cool:), I decided on "rally blu mica".

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posted on July 30th, 2013 at 05:47 PM



While there, I had it completely lined with Dynomat to insulate against the heat & sound. Everywhere was done...front & rear firewalls, the roof & floor, the sides & even inside the doors, replacing the ordinary factory soundproofing which was too small & starting to peel off.

I also had a kick-arse flip up DVD player head unit & custom front speakers installed. The rear speakers were kept & a custom rear parcel shelf made.

To top it off a keyless entry alarm system was installed. The solenoids in the doors took some work but eventually it was done using heavy duty solenoids & custom brackets.

Time for Topaz to come home :cool:




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posted on July 30th, 2013 at 05:52 PM



The front seats had been reupholstered but I wanted something nicer. After lots of searching I found some Honda Prelude seats in excellent condition. I got some extra Beetle rails which were modified for the Prelude seats & in they went:

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posted on July 30th, 2013 at 05:52 PM



Love the colour.:)...........and what a great transformation !



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posted on July 30th, 2013 at 05:56 PM



I then had some door cards made. Robert from Centreline Motor Trimming did an excellent job :cool:

Front:

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posted on July 30th, 2013 at 05:59 PM



Rear:

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posted on July 30th, 2013 at 06:05 PM



After trying an ebay hoodliner which fell apart while installing it :grind: I got Robert to make me a replica of the original. Again, he did a fantastic job, great quality material & stitching:

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posted on July 30th, 2013 at 06:23 PM



Hi

the car is looking good. How is the fit of the sunroof on the outside, does it follow the contour of the roof?

Steve
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posted on July 30th, 2013 at 07:13 PM



Next was a new carpet, new retractable front seat belts, new rubber mat for the boot & some custom panels to hide extra fuse boxes & wiring. An electric windscreen washer, Bosch H4 halogen headlights, a complete set of new rubber trims for the doors & windows, also the guards, boot & bonnet.

Driving lights were added.

New heavy duty sideboards were fitted with new bolts, the guards were also given new bolts.

The fuel tank had a small leak & was repaired & painted.

A new carby was shipped in from America & the engine given a tune.

Topaz was finished, finally :yes:

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posted on July 30th, 2013 at 08:22 PM



Quote:
Originally posted by Craig Torrens
Love the colour.:)...........and what a great transformation !


Thanks...I really love it. It glitters so nicely in the sun :cool:




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posted on July 30th, 2013 at 08:25 PM



Quote:
Originally posted by 1303Steve
the car is looking good. How is the fit of the sunroof on the outside, does it follow the contour of the roof?


Thanks.

The sunroof follows the contour of the roof pretty well. It also has an excellent seal so I'm sure it wont leak...that was my biggest concern.




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posted on July 30th, 2013 at 09:05 PM



That's good, I've seen some that are flat and the roof gets flattened to suit the sunroof, not a good look
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posted on July 30th, 2013 at 09:12 PM



Yay! Looks good.



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posted on July 30th, 2013 at 09:54 PM



Quote:
Originally posted by helbus
Yay! Looks good.


Thanks so much for your help picking out the colour & all your encouragement :smilegrin:




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posted on July 30th, 2013 at 10:11 PM



Wow, you have done a great job and glad you got the colour you were looking for.

I remember sending you a PM about a year ago and discussing colours, you must be so glad to finally have it on the road.

Also, I think you need to update your signature at the bottom of each post. The process has now been completed :lol::lol:

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posted on July 30th, 2013 at 10:45 PM



Thanks for your help too Kev, yes very happy she's back on the road. With the new carbie has heaps of power up the steep hills now & everytime I see it in the sun I just think its stunning! :spin:

Signature updated ;)




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posted on July 31st, 2013 at 08:57 AM



you will need to update your avatar as well, I kept thinking you were going to paint your bug gold
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posted on August 1st, 2013 at 07:15 PM



Quote:
Originally posted by 1303Steve
you will need to update your avatar as well, I kept thinking you were going to paint your bug gold


My avatar is of the 1 millionth beetle produced, a beautiful metallic gold with 1000s of sparkly things lol :lol:

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