Aussieveedubbers 路 Tech Mods and Frequently asked Questions

Kombi auto axle or custom axle

https://forums.aussieveedubbers.com/threads/100533/kombi-auto-axle-or-custom-axle

Subarugears 路

Need to get some short axles for a project.
I heard that Kombi autos have a short axle on one side - anybody got a measurement of the length of one of those?

If not, anyone had custom Kombi axles done in Australia?

Smiley 路

There's nothing about the Kombi axles being shorter on here, but it has some good info.
http://www.blindchickenracing.com/How_to/CVJoints_Axles/axles_101.htm

But it does list the Vanagons as having different axle lengths Left to Right on their automatics. Maybe the Auto Kombis are the same.

I know that the Beetle semiautomatics have longer axles than the normal IRS Beetles.


Smiley 馃檪

mackaymanx 路

Manual 476

Auto Left 457

Auto Right 505

this overall length.

Subarugears 路

Bugger, not short enough. Thanks anyway Mackaymanx.
I will have to get some custom ones made.

1303Steve 路

Hi

Are Beetle axles shorter? Kombi CVs fit with an easy mod

Steve

matberry 路

Type 3 auto are also unequal length, the short being the shortest stock axle.

Subarugears 路

Nope I need them to be 320. Custom.
Now I nheed someone to make me a proper set.

HappyDaze 路

Subarugears wrote:Nope I need them to be 320. Custom.
Now I nheed someone to make me a proper set.
PM sent.

Subarugears 路

Got it sorted - HappyDaze put me onto someone local in Sydney who makes axles.
Thanks to all for your input - hopefully these will test out awesome and we'll be able to offer them for sale to the world.

nils 路

Sounds like someone hs new products brewing馃榾

HappyDaze 路

Just a little tip re. exposed drive shafts......it's important to protect them from rust and damage. Rust-pitting or stone chips can create stress risers, leading to early failure.

If you polish the shafts, and cover them with electrical heat-shrink tubing, it will help. [Not many colours available though, Lee馃榾]. Don't be tempted to go for powder-coating, as the temperatures involved may compromise the temper of the steel.

Subarugears 路

Don't you mean 'Export' rattle can spray paint?

HappyDaze 路

Subarugears wrote:Don't you mean 'Export' rattle can spray paint?
Perfect.......if you don't intend to drive the car.

vwo60 路

swayaway make custom axles
http://www.swayaway.com/Axles.php

Subarugears 路

vwo60 wrote:swayaway make custom axles
http://www.swayaway.com/Axles.php
Yes but they don't bother to respond to emails.
A very quick way not to gain any extra business....

dangerous 路

In Australia I have used ROMAC, SUPERBOOT and ALBINS to make custom axles.
All have had various degrees of 'desire to help' but
they all build a quality product, so may be worth considering.

vlad01 路

HappyDaze wrote:Just a little tip re. exposed drive shafts......it's important to protect them from rust and damage. Rust-pitting or stone chips can create stress risers, leading to early failure.

If you polish the shafts, and cover them with electrical heat-shrink tubing, it will help. [Not many colours available though, Lee馃榾]. Don't be tempted to go for powder-coating, as the temperatures involved may compromise the temper of the steel.
just a hard chemical resistant epoxy will do.

aren't they normally powder coated anyway?

what temps does powder coating get to?

HappyDaze 路

Some powder coaters aren't too fussy about temperature control. It can creep over 200 degrees C, for 20 minutes or so.

hellbugged 路

Good idea on the heat shrink Greg.... It's like an up grade on the ole electrical tape trick 馃檪

Subarugears 路

I think I'll just chrome them 馃槀

HappyDaze 路

Subarugears wrote:I think I'll just chrome them 馃槀
Tell Dave Mawer that's what you want......if you want a LONG lecture on hydrogen embrittlement, etc, etc.

Subarugears 路

Dave gave me a lecture about surface finish on these axles.....twas a long phone call...

20bkombi 路

Ive broken a massive amount of kombi axles and more larger commodore axles and none have broken due to the finish, all broke on a change in diameter along the shaft. These were all used. This is a big call but I don't think the paint finish is a big deal at all, not one broke due to chips in the paint. Not criticising just lots and lots of broken shafts, under the lathe. Haha

vlad01 路

how did you break them?

The only drive line part I have ever broken was a pinion bearing and first gear in the same box at the same time.