Aussieveedubbers · Tech Talk

Advice needed

https://forums.aussieveedubbers.com/threads/105798/advice-needed

Dazz ·

I am replacing all the gaskets and seals in the bugs engine. In the kit there are what looks to be paper cylinder gaskets/seals. I presume these go between the cylinders and cases?

Also, there is a small peice of tinware under the cylinders that spreads the air under the cylinders. Mine are all bent up. Are these generally used or discarded?

subibaja ·

They are very important
As they spread air to the underside of the barrels
Best off trying to straighten them out or get another set

Dazz ·

Thanks mate, I should be able to beat them back into shape

matberry ·

Don't use the paper gaskets under the cylinders as it crushes and looses some head tension as it ages. Seal the very clean surfaces with a Hitemp RTV Sealant, also under the lower headstud washers as they are in the tappet covers and always leak otherwise

vw54 ·

if you mean the deflector plates are bent on each corner
that's what there suppose to be like that narrows the gap between the place and the cylinder

Dazz ·

I used the paper ones but this engine in its current state is only a temporary item. After spending years working on jap bike engines these things are awesome to work on. Will start accumulating parts soon for the "upgrade".

The deflector plate was a little bent up on one side so it has been rectified and fits beautifully now, quite snug against the fins on the barrels.