Aussieveedubbers 路 Busses

1985 VW Caravelle T3 Project (Links Fixed)

https://forums.aussieveedubbers.com/threads/111440/1985-vw-caravelle-t3-project-links-fixed

zoofish 路

1985 VW Caravelle Project.

SO after a while away from projects, I bought this little project in Melbourne. Honestly I have no real idea of where the project will go, but it is completely rust free. The only thing I have known that I wanted to do from the outset, is to have a Subaru 3.0 H6 engine transplanted into it

The Bus loaded and ready to go to Sydney



Complete interior, but still thinking about what to change it to



Test fit 18" staggered Mercedes Benz SL AMG Wheels (18"x8.5" up front ET30 and 18"x9.5" out back ET32). Sliding side door just opens past the wheels



Bought a complete Subaru 3.0 H6 that was written off after a minor bingle. 101,000 Km's on the car and a complete service history.



10+kg wiring looms and ECU's on their way to AGT Engineering be converted to run in the Bus.



The complete wiring loom returns, including a Subatronics Canbus Emulator and wired for Aircon and Cruise Control. The joys of a fly-by-wire system sorted. Thanks to Andrew Todd @ AGT Engineering in Newcastle for sticking with it. Had a few run-ins with Subaru to get the Codes, but eventually got them from my local Dealership - They were GREAT!

Engine taken out and serviced by our mechanic.



Engine hanger fabricated and ready for install.



Engine bay repainted white (I'm thinking the Bus will become white) and engine goes in.

Engine lowered (to ensure engine lid closes) and plumbing continues. Engine fired up first time.



A long way to go, but exhaust will be fabricated this week.

More updates to come 馃檪.

grazza7755 路

Great job so far.
You're going to love the result.
You probably already know but just in case, smallcar.com make nearly everything for this type of conversion. Cables, hoses, brackets, exhaust, catalytic converter, muffler, adapter, wiring etc.
I bought everything that was needed.
The stainless exhaust kit I bought for my H6 in a T3 was and is fantastic.

Enjoy the result.
Cheers

rocknrob 路

nice work...whats it going to be? family car, sunday cruiser?..i,m liking the T3 more and more..

karmann141 路

Excellent.

zoofish 路

grazza7755 wrote:Great job so far.
You're going to love the result.
You probably already know but just in case, smallcar.com make nearly everything for this type of conversion. Cables, hoses, brackets, exhaust, catalytic converter, muffler, adapter, wiring etc.
I bought everything that was needed.
The stainless exhaust kit I bought for my H6 in a T3 was and is fantastic.

Enjoy the result.
Cheers
Thanks. Yes Smallcar has great stuff. The plan is to get the transplant up and running and then probably get their stainless exhaust to add to the car. Thanks for your message. I saw your H6 build and was inspired 馃檪

zoofish 路

rocknrob wrote:nice work...whats it going to be? family car, sunday cruiser?..i,m liking the T3 more and more..
Don't know just yet, but probably a completely restored weekend car

mackaymanx 路

If you want some more room for the intake hose against the bulkhead try a Cobra Head elbow.

https://www.google.com.au/search?q=cobra+head+intake+elbow&espv=2&biw=1366&bih=643&tbm=isch&tbo=u&source=univ&sa=X&ved=0ahUKEwig2pbnh9HOAhWGFpQKHYzxAZoQsAQIJw

Or just cut the bulkhead.

Bizarre 路

What wheels you running? Merc AMG?

Kroozzn61 路

Looking good!

zoofish 路

mackaymanx wrote:If you want some more room for the intake hose against the bulkhead try a Cobra Head elbow.

https://www.google.com.au/search?q=cobra+head+intake+elbow&espv=2&biw=1366&bih=643&tbm=isch&tbo=u&source=univ&sa=X&ved=0ahUKEwig2pbnh9HOAhWGFpQKHYzxAZoQsAQIJw

Or just cut the bulkhead.
Excellent idea. Thanks

zoofish 路

Bizarre wrote:What wheels you running? Merc AMG?
I trialled the 18" AMG Wheels, but decided to sell them and am looking at running 17" Airevo Wheels for now until the restoration is complete.

zoofish 路

Kroozzn61 wrote:Looking good!
thanks. A lot more to come 馃檪

Scottkombi 路

I see its been tapped with the lowering stick - looks great with the Merc AMG wheels

With that donk it should go just as well as it looks....

mackaymanx 路

A few pics of a cobrahead installed in a van

http://shoptalkforums.com/viewtopic.php?f=14&t=147567

zoofish 路

Exhaust was fabricated and popped on last week. Sounds great!



zoofish 路

I do love those Cobraheads. I'm definitely going to install one 馃檪
mackaymanx wrote:A few pics of a cobrahead installed in a van

http://shoptalkforums.com/viewtopic.php?f=14&t=147567

zoofish 路

The Bus is almost done with its Subaru H6 engine transplant and will hopefully be back on the weekend. In the meantime, a set of 19"x8" AMG Replica wheels (ET35) - NO rubbing issues









The original paint does shine quite nicely after a polish, even though I am not sold on the colour (yet)

Bizarre 路

馃憤馃憤 sweet

Scottkombi 路

Wow thats very nice.

I am taking my 30 odd kgs of Subaru wiring up to Andrew next week to get sorted ready for an EJ 25 install in my syncro.

Just waiting for my speed sensor to come from RJES in the UK then my wiring loom will be complete.

Have you had yours running yet?

The colour looks great.

zoofish 路

Scottkombi wrote:Wow thats very nice.

I am taking my 30 odd kgs of Subaru wiring up to Andrew next week to get sorted ready for an EJ 25 install in my syncro.

Just waiting for my speed sensor to come from RJES in the UK then my wiring loom will be complete.

Have you had yours running yet?

The colour looks great.
Hi Scott,

Yes the Bus is done and comes back this week from the Mechanic. The Bus sounds awesome and cannot wait to get it back.

As for the colour it is growing on me, so I might leave it as is for a while.

Cheers,
Trevor.

scoob02 路

man that is cool!

Just picked up a T3 with the 2.5L in it - goes well

I want to put some wheels on, those reps look good - are they a direct fit?

and clear the hubs?

stock bolts?

Cheers mate

zoofish 路

scoob02 wrote:man that is cool!

Just picked up a T3 with the 2.5L in it - goes well

I want to put some wheels on, those reps look good - are they a direct fit?

and clear the hubs?

stock bolts?

Cheers mate
Hi Scoob,

The wheels are a direct fit, with zero issues. I did fit longer studs into the brakes (Front & Back). I will have to fit shorter grease caps up front and a smaller spacer out back in order to run the centre caps on the wheels.

Christopher Schimke (From T3Technique.com) is on TheSamba as well and he was a great help with regards the various wheel fitments and has extensive posts on wheel fitments on TheSamba.

I hope this helps,
Trevor馃檪.

zoofish 路

Time to take the Dashboard out and start changing the Brown interior to Black, whilst also addressing Blower motor issues

Before:





After:



I'll have to lift the front, as it is just too low - even though the stance upfront, unloaded is perfect

Scottkombi 路

Awesome job.

What was the diagnosis on your heater blower motor?

I have a dead motor in my caravelle too.

Thanks,

Scott

zoofish 路

Thanks.

Yes, the blower motor was seized, so I got one from JustKampers and it was a simple plug and play really. Once the Dash and heater is out, it really is quite easy.

Cheers,
Trevor馃檪.
Scottkombi wrote:Awesome job.

What was the diagnosis on your heater blower motor?

I have a dead motor in my caravelle too.

Thanks,

Scott

Scottkombi 路

Thanks

zoofish 路

After much consideration, I've decided that the colour will be changed. Test paint of the nose over the weekend looks promising.

Considering I've never done this before, I'm quite happy with how it has started. Just annoyed that we ran out of paint 馃檨.

Goodbye Cream and Bamboo...Hello White...

Scottkombi 路

That looks nice.

The roof is the hardest as its a massive area to get even and shiny all in one go.

zoofish 路

Scottkombi wrote:That looks nice.

The roof is the hardest as its a massive area to get even and shiny all in one go.
Yeah...Not really looking forward to that part of the process 馃檨

Bizarre 路

Scottkombi wrote:That looks nice.

The roof is the hardest as its a massive area to get even and shiny all in one go.
meh.......... no one can see it

looking great Zoofish

zoofish 路

And the nose is nearly done



fusqueiro 路

zoofish wrote:Time to take the Dashboard out and start changing the Brown interior to Black, whilst also addressing Blower motor issues

Before:





After:



I'll have to lift the front, as it is just too low - even though the stance upfront unloaded is perfect
hey mate, nice project you have there.
i just bought an 1982, same colour and im looking for a few parts 馃檪
Just wondering if you have the original grill (round light)?
cheers

zoofish 路

After much consideration, I decided to bite the bullet and have a go at installing a Vintage Air Gen IV Air Conditioner kit.





Wiring fun


Making Templates




Air Block off

zoofish 路

AC Condenser installed


Whilst we wait for AC Hose kit and Controller, test fitted the new seats


zoofish 路

AC Hose kit, Controller and Hose Crimping tool arrived and we kicked on



First Hose crimp - This tool is incredibly simple to use




AC Dash Unit is in and wired up...


Wiring still to be cleaned up and tied into place

zoofish 路

Final Dash Install

Before



After - Installed AC hoses & Switches added along with Vintage Air dash vents.





Final AC lines installed, gassed and tested. Runs ice cold. Very happy.

Bizarre 路

VERY impressive

Scottkombi 路

Sensational job.

Seems to fit well without major dash alterations.

Which particular Vintage Air model did you use?

Cheers,

Scott

zoofish 路

Scottkombi wrote:Sensational job.

Seems to fit well without major dash alterations.

Which particular Vintage Air model did you use?

Cheers,

Scott
Thanks Scott. I used a Gen IV system. I had read that it was a tight fit, but it seemed to fit nicely - just had to be mindful of where and how to route the hoses etc which all worked out in the end .

Cheers,
Trevor馃檪

zoofish 路

New Door Cards arrived - All up 9 pieces, each with chrome strips and I chose the deep black vinyl. Thanks to Newton Commercial in the U.K.

A long way to go yet before they can be installed 馃檨













zoofish 路

A small but rather major update. Goodbye to the two-tone Bus (with test panels of various shades of white) and hello to 'bright white'.









Roof liner and windows are next...

Bizarre 路

馃憤馃憤 very nice 馃憤馃憤

hellbugged 路

Yeah that's cool

zoofish 路

Finally home...New roofliner is in and now for the rest of interior to be completed and a thousand other small things 馃檪



85 velle 路

Love your bus! Some inspiration in there for me

zoofish 路

Finally dusted off the Bus, after a long time sitting on the back burner. Installed the GoWesty Gauge Upgrade with the LED bulbs etc.this afternoon after work. Wow! What a difference, I now have dash lights. Honestly, pretty simple install - my Gauge Cluster has an analogue clock and no tachometer.

Now onto other minor things this weekend, like power windows, new dual horn and a thousand unseen things.