Aussieveedubbers · Members Rides

Frank the '66 Deluxe project.

https://forums.aussieveedubbers.com/threads/111593/frank-the-66-deluxe-project

KalgoorlieGreg ·

Hey all,

I managed to get my hands on a fairly decent 1966 Deluxe. My kids have called him Kirby, but since I'm the one doing the bulk of the work, I'm calling him Frank!

The intention is not to do a full restoration, but to do a period sympathetic body off rebuild with modern updates for safety. Main updates are the front seats, and the wheels. Putting in a pair of BMW E36 coupe seats, and rebanding the wide 5's to 15x6 with staggered offsets to keep the tires inside the guards.

Engine is a 1300SP that runs but with low compression, so will get a rebuild along the way. Minimal rust, just in the rear of both front wheel arches and bottom door hinges, along with a few other repairs, which is to be expected in a 50 year old car!

I'll upload pics as I go, but here are some to get started with. And yes, I'm planning this to be at least a 3 year build.

Cheers, Greg.

nbturbo ·

Welcome to the VW restoration world.The 66 with 1300 is my all time favourite.Will look forward to see how you attack it.

KalgoorlieGreg ·

nbturbo wrote:Welcome to the VW restoration world.The 66 with 1300 is my all time favourite.Will look forward to see how you attack it.
With a couple of welders, a media blaster and a grinder!! 😎👍

KalgoorlieGreg ·

I've just uploaded pictures to my Imgur account. Feel free to check them out.

http://imgur.com/gallery/HvFxu

Cheers, Greg.

nbturbo ·

Looking good- did you machine the centres from the rims?

KalgoorlieGreg ·

Manually with a 5" grinder and 1mm cutting discs, working very carefully. Took about 4 hours per rim to dissect both and combine the wide 5 centres and 6" wide bands.

KalgoorlieGreg ·

http://i.imgur.com/aPq4xmA.jpg

http://i.imgur.com/F96pmVM.jpg

It's back on the ground now, and I started messing around with fitting the BMW E36 coupe seats. Real easy to make the mounts, and I'll be able to fold up a drawer for under each seat, on ball bearing runners, for a bit of extra storage. And there is just as much, if not more room to access the back seat than the original seats.

Bizarre ·

KalgoorlieGreg wrote:Manually with a 5" grinder and 1mm cutting discs, working very carefully. Took about 4 hours per rim to dissect both and combine the wide 5 centres and 6" wide bands.
GREAT work

have you had them balanced yet?
Heard they are buggers to get done.

Some one was selling special adapters for them to get balanced

KalgoorlieGreg ·

Was going to use the Dynamic Beads for balancing. Unless I machine up an adapter plate at work.

KalgoorlieGreg ·

I have a bit of a technical question. With my seat runners, I've tacked up a quick frame to get my heights and placement sorted. As you can see, I've run my frames across the seats, with the intention of folding up some drawers for under the seats.

Would it be better to have my frames running with the direction of the seat runners, with flat bar running across the seat to join the two halves? This way should give me more height for the drawer, I think.

http://imgur.com/a/NtcFW

KalgoorlieGreg ·

Did a sketch today which should make a bit more sense!!

http://imgur.com/2cbjIWp

KalgoorlieGreg ·

Got some more done tonight. Getting the seat mounts fabricated.

iob.imgur.com/uYGg/yjZg60X0Iy

Slowly getting there.

KalgoorlieGreg ·

Whoops! Meet Pig, the parts pig. Fibreglass wide guards and whale tail engine lid, jellybean mags and a healthy 1600 dual port. Some bits will be for sale.

Pig the parts pig. https://imgur.com/gallery/3oRAb

KalgoorlieGreg ·



Just got Pig started up before it gets taken apart!

KalgoorlieGreg ·

Progress on Pig the parts car.

Pig the parts pig.
https://imgur.com/gallery/3oRAb

Pig is almost stripped down. SO. MUCH. RUST! https://imgur.com/gallery/UPvPx

Pig in pieces! Even more rust! https://imgur.com/gallery/81aDG

Once Pig is stripped and gone, Frank will start getting some love!

KalgoorlieGreg ·

Floor plan of Pig. It was toast.

https://imgur.com/gallery/GfaLP

KalgoorlieGreg ·

Custom seat mounts for BMW E36 coupe seats into 1966 VW Type 1 Beetle. https://imgur.com/gallery/sA9z3

oldskoolguy ·

Nice looking seats, are you going to re-cover them?
Bit of an upgrade eh!

KalgoorlieGreg ·

Yes, going to get redone in brick red cloth to match the vinyl door cards. Vinyl seats in Kalgoorlie is not a great idea!!

KalgoorlieGreg ·

Guard removal and rust discovery on Frank.

https://imgur.com/gallery/xRTrw

KalgoorlieGreg ·

Rear clip almost off and glass out.

https://imgur.com/gallery/SNq7f

KalgoorlieGreg ·

Frank's heart removal surgery.

https://imgur.com/gallery/yTETU

KalgoorlieGreg ·

Frank almost ready to split body from pan.

https://imgur.com/gallery/A6Uh1

KalgoorlieGreg ·

Stripping the doors for Frank. Nice to have spares!

https://imgur.com/gallery/1JMjO

KalgoorlieGreg ·

Stripping the doors for Frank. Nice to have spares!

https://imgur.com/gallery/1JMjO

BlasterTheRedBajaBug ·

What did you do wit the original seats from Frank?

KalgoorlieGreg ·

Frank's passenger door needs love.

https://imgur.com/gallery/JWiSt

KalgoorlieGreg ·

BlasterTheRedBajaBug wrote:What did you do wit the original seats from Frank?
Sold them to somebody in Adelaide.

KalgoorlieGreg ·

Frank's drivers door repair.

https://imgur.com/gallery/fKeot

KalgoorlieGreg ·

The welding has started! It's all getting real now!

https://imgur.com/gallery/Jstii

KalgoorlieGreg ·

Frank's door repairs continue.

https://imgur.com/gallery/3jVoa

KalgoorlieGreg ·

Frank's new dash setup.

https://imgur.com/gallery/QSQGe

All the unboltables are at the blasters getting blasted and primered.

KalgoorlieGreg ·

Frank's unboltables got blasted!

https://imgur.com/gallery/NmpLd

KalgoorlieGreg ·

Frank's new dash setup.

https://imgur.com/gallery/V5n6B

KalgoorlieGreg ·

Frank's going to the dark side - "Shadowline".

https://imgur.com/gallery/epHjM

oldskoolguy ·

Liking your pictures KalgoorlieGreg!
That dashboard setup is nice 👍

KalgoorlieGreg ·

Thank you!

KalgoorlieGreg ·

Frank starts to get naked!

https://imgur.com/gallery/wJOy2

KalgoorlieGreg ·

Frank keeps on stripping!

https://imgur.com/gallery/T6cKZ

KalgoorlieGreg ·

I found Frank's birthmark!

beetleboyjeff ·

Cool!

KalgoorlieGreg ·

Frank's new clothes.

https://imgur.com/gallery/6dtO9

oldskoolguy ·

Does that say "LYSAGHT AUSTRALIA" ?

KalgoorlieGreg ·

Yep.

KalgoorlieGreg ·

Body/pan bolts came out last night. Bondo on where the trim holes were welded up. Repair panels arrived yesterday so have started to mark up for them as well. Hope to have the body off over the weekend.

KalgoorlieGreg ·

Frank the astronaut!

https://imgur.com/gallery/ddIYZ

KalgoorlieGreg ·

Getting Frank's bits tidy.

https://imgur.com/gallery/hZAg6

beetleboyjeff ·

Nice shed. It will start to get more fun when you start to assemble all the parts. :-)

KalgoorlieGreg ·

Once I get it clean, I'll do a panoramic shot of my setup.

KalgoorlieGreg ·

Frank has separation anxiety.

https://imgur.com/gallery/2iUC3

KalgoorlieGreg ·

Frank's passenger bottom door hinge surgery.

https://imgur.com/gallery/AY0Pr

oldskoolguy ·

Good work, clear photos too!

KalgoorlieGreg ·

Thank you! I'm trying to walk the line between too many and not enough. But I'm new to this type of work so taking heaps of pics. Not swearing on the captions is proving to be hard though!

KalgoorlieGreg ·

Frank's drivers bottom door hinge repair.

https://imgur.com/gallery/2tqGx

KalgoorlieGreg ·

Frank's drivers rear bumper mount repair.

https://imgur.com/gallery/zDghm

KalgoorlieGreg ·

Frank is breathing better now.

https://imgur.com/gallery/jAOwr

KalgoorlieGreg ·

Got them in. Still plenty of work do!

beetleboyjeff ·

Well they look good. Well done.

KalgoorlieGreg ·

Thanks! Long way to go but I'm getting there!

HappyDaze ·

Nice find there with the "Birthmark"... pity to paint over it. 👍

Although having worked with sheet metal for over 60 years, Lysaght CRST is a new one on me, I can't remember seeing that before. I assume it's Cold Rolled Solution Treated, but not really sure. Most common steel sheet used for cars back then was CRCDQ - Cold Rolled Commercial Drawing Quality [now known as CRC].

Keep up the good work. 👍

Burradoo Greg

KalgoorlieGreg ·

Started on the bottom of the engine cover. Not in great shape.

KalgoorlieGreg ·

More work on Frank's vents and rear valance. Damn I hate sanding!!

https://imgur.com/gallery/H8Wvh

KalgoorlieGreg ·

Frank's engine lid continues...

https://imgur.com/gallery/7Vm1J

KalgoorlieGreg ·

Frank. Engine lid. More progress.

https://imgur.com/gallery/SwqPn

Yogie ·

It all takes time but it will be worth it all in the end. Keep up the good work and thanks for sharing the pictures with us.

Yogie