Aussieveedubbers · Members Rides

Beetle budget build (Hopefully)

https://forums.aussieveedubbers.com/threads/112806/beetle-budget-build-hopefully

m4co ·

I did it again. I bought this 64 and I'm hoping to complete it on somewhat of a budget.

It needs an engine, pans, lower bulk head, napoleon hat, and a whole lot of other things...

[img]https://preview.ibb.co/kf1Hg5/20170917_161903.jpg[/img]

[img]https://preview.ibb.co/fyTkZQ/20170917_161911.jpg[/img]

[img]https://preview.ibb.co/d7p9uQ/20170917_161922.jpg[/img]

[img]https://preview.ibb.co/j3Of15/20170917_161939.jpg[/img]

[img]https://preview.ibb.co/b1R015/20170917_161953.jpg[/img]

[img]https://preview.ibb.co/cQ0tM5/20170917_162021.jpg[/img]

[img]https://preview.ibb.co/dXCJok/20170917_162056.jpg[/img]

[img]https://preview.ibb.co/iX9aZQ/20170917_162107.jpg[/img]

BlasterTheRedBajaBug ·

You have a pm.
Cheers

m4co ·

Body off, front beam removed and flipped to see the damage.

[img]https://preview.ibb.co/jqTK3w/20171001_161900.jpg[/img]

Have the bulk head bottom and napoleon hat ready to be replaced.

[img]https://preview.ibb.co/fWFcqb/20171001_161937.jpg[/img]

Reciprocating saws are great...

[img]https://preview.ibb.co/mWGTwG/20171001_165602.jpg[/img]

Pans just resting in place, they are Brazilian and the body mounting holes line up ok. Only problem is some rippling but I can hammer it out

[img]https://preview.ibb.co/fktfAb/20171001_165710.jpg[/img]

m4co ·

Finished up the bulk head and napoleon hat. The aftermarket repair panels really aren't the greatest quality but still work

[img]https://preview.ibb.co/cgmrwG/20171014_190547.jpg[/img]

[img]https://preview.ibb.co/ev1PGG/20171014_190531.jpg[/img]

Next to weld up the floors, just need to buy more mig gas 🙅

Euro_67 ·

Budget build? Lots of serious builds dont go this far........ Nice start for sure.

m4co ·

Euro_67 wrote:Budget build? Lots of serious builds don't go this far........ Nice start for sure.
Supposed to be, and so far things aren't too bad. Roughly $2500 into it.
But! I did get scammed, I bought an engine for $350 that was supposedly recently rebuilt and put in storage. The seller was a real ass, as soon as I got it home it was obvious that the valve cover was just washed off to look new. The fan shroud had a large wasps nest and thing didn't look any better inside. I did get a spare distributor, fuel pump and generator out of it tho so there is that.

[img]https://preview.ibb.co/g0ZfbR/20171007_093702.jpg[/img]

[img]https://preview.ibb.co/jthu36/20171007_093717.jpg[/img]

m4co ·

Finished up the floor pans today.

Now to work on re-sealing the transmission, rear brakes and then the front beam and brakes.

I need to find a complete pedal assembly, it was missing from the car.

[img]https://preview.ibb.co/jHAxO6/20171017_132545.jpg[/img]

[img]https://preview.ibb.co/bv0sqm/20171017_131209.jpg[/img]

Euro_67 ·

[/quote]

Supposed to be, and so far things aren't too bad. Roughly $2500 into it.
But! I did get scammed, I bought an engine for $350 that was supposedly recently rebuilt and put in storage. The seller was a real ass, as soon as I got it home it was obvious that the valve cover was just washed off to look new. The fan shroud had a large wasps nest and thing didn't look any better inside. I did get a spare distributor, fuel pump and generator out of it tho so there is that.
[/quote]

Unfortunately this happens all too often

m4co ·

Seam sealed and stone guarded

[img]https://preview.ibb.co/iBkQLm/20171024_122143.jpg[/img]

[img]https://preview.ibb.co/c8tjD6/20171024_130335.jpg[/img]

Got onto doing the link pins and drop spindles

The original link pin bushings were worn to an oval shape and had actually cracked.

[img]https://preview.ibb.co/jvf9fm/20171026_185215.jpg[/img]

They pop out easy enough

[img]https://preview.ibb.co/nGJqmR/20171026_185807.jpg[/img]

King pins are stubborn

[img]https://preview.ibb.co/coNuD6/20171026_190723.jpg[/img]

[img]https://preview.ibb.co/nnH5Lm/20171026_192614.jpg[/img]

2.5" Drop Spindle, same as on my other Beetle

[img]https://preview.ibb.co/mRvgt6/20171026_201011.jpg[/img]

New link pins and bushings

[img]https://preview.ibb.co/hnRMt6/20171026_202735.jpg[/img]

Ready to be fitted

[img]https://preview.ibb.co/fef0Lm/20171026_203640.jpg[/img]

m4co ·

Drums machined nice, were pretty rusty.

[img]https://preview.ibb.co/jiq8am/20171028_154440.jpg[/img]

Beam assembled

[img]https://preview.ibb.co/kB2oam/20171028_145607.jpg[/img]

New brakes

[img]https://preview.ibb.co/cMCzgR/20171028_154110.jpg[/img]

[img]https://preview.ibb.co/eDYi86/20171028_165047.jpg[/img]

Back to a roller

[img]https://preview.ibb.co/grrgvm/20171028_171916.jpg[/img]

I need to redo the link pin shims. I thought I could give it some negative camber up front from adjusting the shims but reading online it wont work.

m4co ·

Gearbox out

[img]https://preview.ibb.co/f42q3G/20171104_135039.jpg[/img]

Cleaning, Re-sealing, bearings and seals.

[img]https://preview.ibb.co/hdUyqw/20171104_180005.jpg[/img]

[img]https://preview.ibb.co/b8hjVw/20171105_163215.jpg[/img]

[img]https://preview.ibb.co/jevMAw/20171109_125819.jpg[/img]

Changed the nose cone as the original one had the busing and lever worn. As well as new mount, and two rear mounts.

[img]https://preview.ibb.co/fkWBAw/20171105_174813.jpg[/img]

Brakes all ready

[img]https://preview.ibb.co/n3F4Vw/20171104_160921.jpg[/img]

[img]https://preview.ibb.co/gPiuxb/20171109_1258525_2.jpg[/img]

[img]https://preview.ibb.co/bSzgAw/20171109_125939.jpg[/img]

I need to do the brake lines, just waiting on some brake bending pliers I ordered.

beetleboyjeff ·

Looking good

m4co ·

Re-fit the gearbox. Did the rear brake lines, no real point in using a brake line bender. It's way simpler to just bend them by hand, you need to be a real gorilla to make them kink.
I couldn't fit the front lines, the drop spindle casting is interfering with the brake hose so some grinding is in order soon.

Refilled the gearbox and no leaks! 🙅

[img]https://preview.ibb.co/iFmyDR/20171116_175757.jpg[/img]

Also changed the spring plate bushings and lowered one notch, pretty much the same setup as my other Beetle.

[img]https://preview.ibb.co/kjJjnm/20171109_165841.jpg[/img]

m4co ·

Front brakes done, also semi assembled the pedals. They were really rusty but with a vinegar bath and a flap disc they should be usable. Just need an accelerator pedal now.

[img]https://preview.ibb.co/mxub06/20171117_165046.jpg[/img]

[img]https://preview.ibb.co/ntJrYR/20171117_165057.jpg[/img]

[img]https://preview.ibb.co/hPKyDR/20171117_165129.jpg[/img]

m4co ·

I'm going to try and rebuild the engine I purchased. It was water damaged but I'm hoping the bottom end is fine so I'll gamble and do a top end.

I purchased one new (used) head and one of the existing ones cleaned up ok. The other water damaged head was also cracked.

They cleaned up ok with a soft brass wire wheel on a Dremel.

[img]https://preview.ibb.co/f9DpDR/20171124_182050.jpg[/img]

[img]https://preview.ibb.co/cgVrSm/20171124_182110.jpg[/img]

I've got new pistons, cylinders, valves, seal kit and push rod tubes on order. Fingers crossed it will work.

DubbyFan ·

Wow you have done a great job there!

m4co ·

DubbyFan wrote:Wow you have done a great job there!
Thanks 👍

m4co ·

Got some things done while I am still waiting on some valves to show up.

Sound deaden the pan and pan gasket

[img]https://preview.ibb.co/enWe5G/20171129_202259.jpg[/img]

Cleaned up the engine

[img]https://preview.ibb.co/k9cNsw/20171125_205746.jpg[/img]

New rear main

[img]https://preview.ibb.co/cXNrKb/20171125_205438.jpg[/img]

Had a good flywheel and clutch laying around so installed them. The flywheel that came off this engine had teeth damaged. It also had an o-ring but this one did not. Form my research there are two types, I just used a paper gasket and some rtv. Hopefully it doesn't leak.

[img]https://preview.ibb.co/h8fNQG/20171201_180622.jpg[/img]

Front tin and pulley back on

[img]https://preview.ibb.co/kvsK5G/20171201_180607.jpg[/img]

Modified the fan shroud

[img]https://preview.ibb.co/iMH2QG/20171128_162311.jpg[/img]

Pistons, J-tubes, pushrod tubes arrived and waiting

[img]https://preview.ibb.co/cvnmkG/20171201_180551.jpg[/img]

m4co ·

Valves lapped

[img]https://preview.ibb.co/d00Lzb/20171204_174544.jpg[/img]

Installed

[img]https://preview.ibb.co/cMiOKb/20171204_203858.jpg[/img]

Pistons installed

[img]https://preview.ibb.co/mRAEQG/20171204_223320.jpg[/img]

Heads

[img]https://preview.ibb.co/e4ag5G/20171205_001607.jpg[/img]

Rockers fitted and gapped

[img]https://preview.ibb.co/hEcTkG/20171205_181422.jpg[/img]

Few other bits and pieces back on so I don't lose them. Hopefully this thing runs.


[img]https://preview.ibb.co/iYB4QG/20171205_215215.jpg[/img]

m4co ·

It actually runs

https://www.youtube.com/watch?v=391Kw6GLIvI

Only issue is a leaking valve cover so I'm happy.

Bizarre ·

Sweet

cant wait for you to start the body

m4co ·

I have a fair bit of body work to do on it so I'm just slowly building the motivation to start. Rust repair and paint are my least favorite things to do.

I'm planning to start from the rear and slowly work toward the front.

[img]https://preview.ibb.co/ekzGUb/20171211_132801.jpg[/img]

[img]https://preview.ibb.co/kwVUhw/20171211_132823.jpg[/img]

[img]https://preview.ibb.co/dWcEFG/20171211_132838.jpg[/img]

[img]https://preview.ibb.co/bwXLpb/20171211_132942.jpg[/img]

[img]https://preview.ibb.co/hor22w/20171211_133002_HDR.jpg[/img]

[img]https://preview.ibb.co/k2NLpb/20171211_133024.jpg[/img]

[img]https://preview.ibb.co/nAqUhw/20171211_133036.jpg[/img]

[img]https://preview.ibb.co/hqh9hw/20171211_133046_HDR.jpg[/img]

[img]https://preview.ibb.co/nDPuFG/20171211_133102.jpg[/img]

[img]https://preview.ibb.co/mrObUb/20171211_133052.jpg[/img]

This is the colour scheme I want to go with. I will use red oxide for the body and flat black for the fenders. I'm still going for a rat look as well.

[img]https://preview.ibb.co/gLrPFG/beetle_colour_scheme.jpg[/img]

wombatventures ·

Great Job So Far. Looking forward to following the rest of your build.

m4co ·

wombatventures wrote:Great Job So Far. Looking forward to following the rest of your build.
Thanks


I did start with the rust repairs. I'm not being too fussy with this body, If I find a better one in the future I will swap it out.

[img]https://preview.ibb.co/fRDaX6/20171217_135622.jpg[/img]

[img]https://preview.ibb.co/hHTW5R/20171217_180410.jpg[/img]

[img]https://preview.ibb.co/ePdykR/20171217_181125.jpg[/img]

[img]https://preview.ibb.co/cQGZQR/20171217_181113.jpg[/img]

I did purchase an expensive new mig welder setup recently but having to clean up the metal and use a lot of shielding gas got annoying quick. The old flux core doesn't care if there is rust or paint, just like a hot glue gun. But with metal.




.

m4co ·

The amount of rat poo and rust that just falls out of this car is pretty amazing.

m4co ·

Got the roof out of the way and primed, had some bare metal spots starting to rust so etch primed those spots and a coat of primer surfacer.

[img]https://preview.ibb.co/b5xJaS/20180401_162900.jpg[/img]

[img]https://preview.ibb.co/fBY8aS/20180401_162839.jpg[/img]

Found an old can of spray putty that was a very close colour match too

[img]https://preview.ibb.co/jD8Vpn/20180401_162816.jpg[/img]

oldnslo ·

Looks good..any updates??

m4co ·

Thanks, not yet. I'm busy with work at the moment and it is too cold to work outside so I will get back into it when things warm up again.

m4co ·

Started some work on the hanging panels, going to be painting it in red oxide.

[img]https://preview.ibb.co/kiv6k0/20181023-191202.jpg[/img]

[img]https://preview.ibb.co/gmPJXf/20181028-172300-HDR.jpg[/img]

[img]https://preview.ibb.co/iVqssf/20181028-172337-HDR.jpg[/img]

[img]https://preview.ibb.co/iP4csf/20181031-203238.jpg[/img]

[img]https://preview.ibb.co/iAPhQ0/20181031-202847.jpg[/img]

[img]https://preview.ibb.co/dDnDXf/20181031-202905.jpg[/img]

m4co ·

Another fender done

[img]https://i.ibb.co/bPr6X6R/20181126-181748.jpg[/img]

[img]https://i.ibb.co/z60B73k/20181128-160715.jpg[/img]

[img]https://i.ibb.co/fpPMYHr/20181128-160751-HDR.jpg[/img]

m4co ·

Change of plans. Old body sold. New body purchased.
Going for another patina look

[img]https://i.ibb.co/zPCg1gF/20191023-185937.jpg[/img]

[img]https://i.ibb.co/QJhD4Wj/20191023-185930.jpg[/img]

m4co ·

Rust repaired on new body and installed on chassis.

[img]https://i.ibb.co/2y8Lcrd/20201231-204026.jpg[/img]

[img]https://i.ibb.co/zrvnQDf/20201231-204033.jpg[/img]

[img]https://i.ibb.co/JrmYRQh/20201231-204041.jpg[/img]

[img]https://i.ibb.co/ZS7M87D/20201231-204147.jpg[/img]

[img]https://i.ibb.co/k0dNSbt/20201231-204130.jpg[/img]

[img]https://i.ibb.co/M6xzyrq/20201231-204112.jpg[/img]

[img]https://i.ibb.co/7bDgFR6/20201231-204103.jpg[/img]

[img]https://i.ibb.co/pPcXG0x/20201231-204054.jpg[/img]

I really want indicators too apart from just having the semaphores. I modified the bumpers with some motorcycle indicators.

[img]https://i.ibb.co/b1vBZ4K/20210102-142643.jpg[/img]

[img]https://i.ibb.co/ZNG8QrM/20210102-143741.jpg[/img]

[img]https://i.ibb.co/Vm7RNX4/20210102-142727.jpg[/img]

[img]https://i.ibb.co/qkNQGhF/20210102-142732.jpg[/img]

[img]https://i.ibb.co/Jcw8cfL/20210102-143644.jpg[/img]

[img]https://i.ibb.co/rs2z13T/20210102-143650.jpg[/img]

m4co ·

Glove box lid needed a pull handle so this will do:

[img]https://i.ibb.co/pbttnj6/20201227-163220.jpg[/img]

[img]https://i.ibb.co/0BZhVCH/20201227-165549-HDR.jpg[/img]

[img]https://i.ibb.co/zHBXh93/20201227-165610.jpg[/img]

Yogie ·

I love your idea for the blinker in the overrider, it looks great without taking anything away from the car itself.

Yogie

m4co ·

Yogie wrote:I love your idea for the blinker in the overrider, it looks great without taking anything away from the car itself.

Yogie
Thanks, I really didn't want to drill any holes in the fenders or use later style tail lights or front indicators.

m4co ·

Getting there slowly.

[img]https://i.ibb.co/HGt2bpD/20210217-201932.jpg[/img]

[img]https://i.ibb.co/K5n03Fn/20210217-201952.jpg[/img]

[img]https://i.ibb.co/mD5SWZS/20210217-202005.jpg[/img]

[img]https://i.ibb.co/VV2zxK4/20210217-201755.jpg[/img]

[img]https://i.ibb.co/F6qPp4g/20210217-202016.jpg[/img]

[img]https://i.ibb.co/BNrFsmT/20210217-201702.jpg[/img]

[img]https://i.ibb.co/FKb4NHS/20210217-201711.jpg[/img]

I tinted all the windows at 35%, I just can't for the life of me tint the rear window because of the curve. I think I'll need a professional to do it.

m4co ·

Some progress during lockdown. Not that much left to do.

[img]https://i.ibb.co/6mL2Q54/20210517-163842.jpg[/img]

[img]https://i.ibb.co/3yR78mL/20210604-134253.jpg[/img]

[img]https://i.ibb.co/jk8fcbg/20210604-134332.jpg[/img]

[img]https://i.ibb.co/LdYD12m/20210604-134416.jpg[/img]

[img]https://i.ibb.co/6szxB29/20210604-134705.jpg[/img]

[img]https://i.ibb.co/s1jMrg4/20210604-152140.jpg[/img]

[img]https://i.ibb.co/rssnxhb/20210604-171618.jpg[/img]

[img]https://i.ibb.co/7XmF2YC/20210604-152212.jpg[/img]

m4co ·

[img]https://i.ibb.co/m52VgLf/20210605-134440.jpg[/img]

[img]https://i.ibb.co/zHpnZDQ/20210606-161952.jpg[/img]

[img]https://i.ibb.co/MsGhKWj/20210606-162014.jpg[/img]

[img]https://i.ibb.co/Q88qx17/20210606-162038.jpg[/img]

[img]https://i.ibb.co/98xJ74n/20210606-164222.jpg[/img]

Mitchvwnut ·

It's coming together nicely.
Looks like a decent donor body, was there much rust to repair?
Not long now and you'll be cruising!

m4co ·

Mitchvwnut wrote:It's coming together nicely.
Looks like a decent donor body, was there much rust to repair?
Not long now and you'll be cruising!
Thanks

The body was actually very good, only simple sections needed repair.

[img]https://i.ibb.co/qFFxR7x/20191016-141625.jpg[/img]

[img]https://i.ibb.co/tJ1bfRy/20191115-184712.jpg[/img]

[img]https://i.ibb.co/P5RmQjS/20191115-184721.jpg[/img]

[img]https://i.ibb.co/DMXQZ4j/20191115-184734.jpg[/img]

[img]https://i.ibb.co/vQDdh30/20191115-184741.jpg[/img]

[img]https://i.ibb.co/FXLVBrg/20191227-180436-HDR.jpg[/img]

[img]https://i.ibb.co/B29pDLC/20191228-135822-HDR.jpg[/img]

[img]https://i.ibb.co/pPC0tD6/20191228-194340.jpg[/img]

[img]https://i.ibb.co/zQpwc3f/20191231-161945-HDR.jpg[/img]

[img]https://i.ibb.co/fMRj6zL/20191225-174250-HDR.jpg[/img]

[img]https://i.ibb.co/L8nvQbq/20191225-174329-HDR.jpg[/img]

[img]https://i.ibb.co/WvzDNnB/20191225-143716.jpg[/img]

[img]https://i.ibb.co/9HtfZsJ/20191225-163319.jpg[/img]

[img]https://i.ibb.co/yyRj8yt/20191226-153152.jpg[/img]

[img]https://i.ibb.co/4NbhvRP/20191227-183625.jpg[/img]

[img]https://i.ibb.co/Swxt0qJ/20200109-174032.jpg[/img]


[img]https://i.ibb.co/rtysS6L/20200109-194943.jpg[/img]

[img]https://i.ibb.co/fM5HhW9/20200109-194927.jpg[/img]

m4co ·

[img]https://i.ibb.co/rkZwvY5/20210612-143103.jpg[/img]

Took apart and cleaned the fuel tap. Tie rod end boots fit over perfectly.

[img]https://i.ibb.co/PDc1614/20210612-130759.jpg[/img]

[img]https://i.ibb.co/0t4ysxp/20210613-144923.jpg[/img]

Beam supports installed

[img]https://i.ibb.co/JtNKMZ4/20210613-144952.jpg[/img]

[img]https://i.ibb.co/dLfBCcD/20210613-152307.jpg[/img]

Tank in and main wiring wrapped up. Speedo cable in.

[img]https://i.ibb.co/QkD2FTB/20210613-161124.jpg[/img]

Semaphores wired in on a On-Off-On switch.

[img]https://i.ibb.co/JkQKrK9/20210613-161756.jpg[/img]

Colour matched

[img]https://i.ibb.co/ZXfymN9/20210613-161820.jpg[/img]

[img]https://i.ibb.co/tMxPkVZ/20210613-161833.jpg[/img]

Working

[img]https://i.ibb.co/MBdH1xb/20210613-161923.jpg[/img]

beetleboyjeff ·

Nice work

zayus ·

The semaphore works.

Hurrah! (must be wonderful moment!)
Hurrah!

The car looks very cool.