im wanting to make some fibre glass molds of the complete front and rear fender sections of a Karmann. Some idiot cut all 4 wheel arches of the one i just bought and unless i make fiber glass ones to use as templates later when i want to fix them ill have to hold on to my other Ghia for measurements when i badly want and need to to sell it (if that makes sense). Is it hard to do? Actually i also need a rear lid 😢
hellbugged ·
RUNNING BOARDS, FRONT SPLITTERS, DOOR TRIMS, 3 PIECE FIREWALLS, AIR CEANER TOPS and WIRING COVERS!....... 😎
polak ·
STANDARD WIDTH REAR EARLY GAURDS!!!!!!!!!!!!!!!!!! sorry to yell, but i cant seem to find them anywhere, all seem to be slightly wider... also a early bonnet with lip as per original..... btw all for early beetle 👍🤓
alien8 ·
Cool cool,Keep them coming.
I have some more individual question to come regarding specifics.
Joel ·
carbonjoe from germanlook forums did all that stuff and more but last i heard he shut down shop
really sux cos i wanted to get his kevlar carbon fibre look kamei spoiler, bumpers and headlight rings 🥲
anyone know if hes still doing it?
vwsteve ·
fibreglass karmann ghia decklids so they dont rust again
Sides ·
Interior trim panels, a decent center console and a wiring cover.
I'm thinking mainly for racing use, so carbon fiber would be better than fiberglass (lighter, but mainly cos less flammable)
Joel ·
rexy wrote:fibreglass karmann ghia decklids so they dont rust again
why stop at just the decklid, go the whole body 😂
funnily enough they actually do that in the UK for bug floor pans,
when the bugs rot out and fail MOT wizard or someone made a fibreglass KG cabrio body u could chuck on a bug floor pan
matberry ·
Joel wrote:
rexy wrote:fibreglass karmann ghia decklids so they dont rust again
someone made a fibreglass KG cabrio body u could chuck on a bug floor pan
I have a neighbour building one of these now
alien8 ·
Regarding bumpers, if they cop a heavy knock there is every chance its going to split or break. Especially around the brackets
Is that a concern?
A light/medium knock is fine as the carbon layup is fairly flexible.
isky ·
matberry wrote:
Joel wrote:
rexy wrote:fibreglass karmann ghia decklids so they dont rust again
someone made a fibreglass KG cabrio body u could chuck on a bug floor pan
I have a neighbour building one of these now
Wow! i'd be interested in knowing more!
Joel ·
you'll have to talk to matt, but AFAIK theres noone in aus that actually sells the bodys
F & R lids, all styles, with the lip around the edges
Running boards standard & wider
Guards, carbon aeros would be interesting...
rear valance
Door Trim
Wiring cover
Kamei style lip spoilers
remmelle style intakes for the rear 1/4 panel - see germanlook for an idea
Speaker mounts for the front wheel wells like dasdubbers, was a fair bit of demand when he made them...
out of curiosity whats your source/potential source for CF sheeting?
ive been tempted to have a go at making some cf running boards to suit my aeros, done a bit of moulding work for my job, its a pain to get moulds perfect though, very interested in your plans...
eraser ·
should do a complete dash in one piece, that just can bolt over the orig dash 😉
alien8 ·
STIDUB wrote:F & R lids, all styles, with the lip around the edges
Running boards standard & wider
Guards, carbon aeros would be interesting...
rear valance
Door Trim
Wiring cover
Kamei style lip spoilers
remmelle style intakes for the rear 1/4 panel - see germanlook for an idea
Speaker mounts for the front wheel wells like dasdubbers, was a fair bit of demand when he made them...
out of curiosity whats your source/potential source for CF sheeting?
ive been tempted to have a go at making some cf running boards to suit my aeros, done a bit of moulding work for my job, its a pain to get moulds perfect though, very interested in your plans...
I have been a fibreglass buildier for 16 years. Raw material supply is no problems.
I don't know if there is much of a market for this kind of
stuff in VW land.
The molding itself can get quite expensive,especially when your making many parts. I would think the price of the finished product would be shocking in some cases.
For example, off the top of my head, door cards would easily be three times the price of stock repros. $300- $400 give or take for door cards is a little more than I think people are willing to pay?? Don't know.
Stuff like headlight surrounds, tail light housings, late model bumpers and brackets, wiring covers, front indicator housings, running boards, aftermarket air cleaner tops, fire wall in engine, firewall inside front and speaker/kick panels. door pillar guards, finger plate guards, dash inserts and custom bits and pieces. But I don't know if there would be enough interest in these 'dress up' parts for it to be worthwhile making the molds.
Yeah I just don't know. More research is needed me thinks.
greedy53 ·
bumpers of a 71 low lite
trickysimon ·
Guage panels to replace the speaker holes either side of late beetle dash.
A 1200 is slow ·
How about some windows??? Nice and lite, and they would never break!!
(Yes, I am joking)
Seriously though, I would be interested in early beetle doors.
hellbugged ·
alien8 wrote:[
I have been a fibreglass buildier for 16 years. Raw material supply is no problems.
I don't know if there is much of a market for this kind of
stuff in VW land.
The molding itself can get quite expensive,especially when your making many parts. I would think the price of the finished product would be shocking in some cases.
For example, off the top of my head, door cards would easily be three times the price of stock repros. $300- $400 give or take for door cards is a little more than I think people are willing to pay?? Don't know.
Stuff like headlight surrounds, tail light housings, late model bumpers and brackets, wiring covers, front indicator housings, running boards, aftermarket air cleaner tops, fire wall in engine, firewall inside front and speaker/kick panels. door pillar guards, finger plate guards, dash inserts and custom bits and pieces. But I don't know if there would be enough interest in these 'dress up' parts for it to be worthwhile making the molds.
Yeah I just don't know. More research is needed me thinks.
mate, that price for door cards, i'll give you the $$ today!!!........i'd be sticking to the things that are more suited to a wide variety of rides......
IE 99% of beetles wear black running boards, so carbon fibre ones are going to appeal to a lot of people and suit many cars, i'm sure these would be a bulk seller and to be honest, i would make them my first product, add them to my shopping cart with the door trims PLEASE 😎........where as bonnets and boots suit more a specific "style" being the racier look beetles.........
.....small things will be easily freighted.....$$$, as too running boards and wiring covers would be relatively easily packed as opposed to say a guard or bonnet
get onto it buddy, there is a market there for sure
see attachment looks phat, but may not appeal to people being discreet or who have just finished a big $$ paint.
fibre panels do break up the "smooth" look we all set out to achieve
matberry ·
Great thread.....beat me to it.
I have recently made the moulds for two styles of one piece baja bonnets and tell you, to make perfect quality parts, the labour that goes into them is VERY substantial. IF I was payed for every hour that went into these two moulds, they would have cost probably 20k.....
The parts like door trims and speaker grills can be cut from flat panel so only a template is req'd???
Maybe alien8 and I should combine some resources to get more of these bits available.
I like most of the mentioned parts, but bonnets with the sealing lip is quite a bit harder than without.
1303Steve ·
Hi
Great idea. I think personally the hardest part to find these days is a rust free front bonnet for any model, you can buy just about any other panel new except these.
Steve
VWFREAK ·
Currently looking for a carbon fiber W deck lid 😉
alien8 ·
That seems to be a popular carbon part here and in the states hey? I will look into it.
alien8 ·
matberry wrote:Great thread.....beat me to it.
I have recently made the moulds for two styles of one piece baja bonnets and tell you, to make perfect quality parts, the labour that goes into them is VERY substantial. IF I was payed for every hour that went into these two moulds, they would have cost probably 20k.....
The parts like door trims and speaker grills can be cut from flat panel so only a template is req'd???
Maybe alien8 and I should combine some resources to get more of these bits available.
I like most of the mentioned parts, but bonnets with the sealing lip is quite a bit harder than without.
Door trims would be flat panel, maybe with a soft backing to fill them out a llittle from the door. Dash grills would have to be molded off originals with a bit of modifying. Yes, molding can take a few goes before you get a nice workable mold.
Yeah mate, I am happy to work with you. Lets get these parts out there.
I plan to do some molding of a few small parts this week. I'll post some results.
hellbugged ·
VWFREAK wrote:Currently looking for a carbon fiber W deck lid 😉
I know where there a couple of those 🙂
Sides ·
hellbugged wrote:mate, that price for door cards, i'll give you the $$ today!!!........
Second that - door cards and rear quarter panel cards for that sort of $$$ would be fine by me...
BiX ·
Door cards would be nice.
VWFREAK ·
hellbugged wrote:
VWFREAK wrote:Currently looking for a carbon fiber W deck lid 😉
I know where there a couple of those 🙂
PM Sent
Smiley ·
Does anyone do a carbon fibre 7-piece wide eye Baja kit?
Smiley
bugzla ·
bring up a old thread were any of these manufactured or just here say ............ have found a company in which can make products over seas but need to know if they have already been done such as running boards dash panels and interior panels
stevo
esevwbits ·
mMMM Carbon runnning boards..
bugzla ·
who did the boards
Serious85 ·
I like the door card idea and i'd like my kombi roof and guttering made from fibreglass.... damn rust
bugzla ·
im sure there were some w deck lids going around at one stage but no longer is there any more interest in interior panels or running boards or even dash panels etc ill order a heap to make it more cost effective but i need to see numbers other wise its not worth it
vlad01 ·
type 3 glove boxes. done right it would be SOOOOOOO much better than those frail paper ones.
Turbo54 ·
As above but for oval Beetles, Carbon Gloveboxes. Running boards that fit. I hate how runners like the nes above dont fit upto the rear guards nice.
T54