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Heater Channels...
Unity-28 - August 21st, 2006 at 07:17 PM

Hey Guys and Gals, Not sure which section this should be in, so Mods If it needs to be moved, no worries....

Just wanting to know who/where/how much heater Channels would cost/do (replace). Was given a run around Beetle, but heaters and a few other areas are totally stuffed, But I wouldnt even want to think about doing the heaters myself...

Thanks Nectar


doc5avage - August 21st, 2006 at 07:46 PM

This is a big job that I rekon would cost big dollars. Not because you would have to be amazingly skilled, but because of the time it takes.

I've done the drivers side heater channel on my bug and I'm not a skilled person in this field so its definately possible. I'm just a simple computer technician, so if I can do it anyone can. I did bits and pieces over a month on weekends, but if you were focused you could follow this schedule:

Weekend 1: Remove seats, steering wheel, body bolts, doors, fenders.
Weekend 2: Drill out spot welds and remove old heater channel. Install new heater channel
Weekend 3: Hire mig welder and spot weld heater channel in.
Weekend 4: Put the everything back together.

Of coarse this only accounts for one heater channel.

If you break it up into bits and get the "bugmevideo.com" heater channel replacement video, then its definately do-able for anyone with determination.


71superbug - August 22nd, 2006 at 07:13 AM

wow. i never knew of the bugme videos.

i think one of the heater channel replacement and harness videos will be ordered my way fairly soon.


could save me hundreds :)

Anthony


doc5avage - August 22nd, 2006 at 07:29 AM

Quote:
Originally posted by 71superbug
wow. i never knew of the bugme videos.

i think one of the heater channel replacement and harness videos will be ordered my way fairly soon.


could save me hundreds :)

Anthony


I bought them all (except type 4 rebuild) to become an instant VW mechanic. They are worth their weight in gold. High quality. They say a picture says a thousand words, well a video must say a million. I can't stress this enough.


71superbug - August 22nd, 2006 at 07:34 AM

You have a U2U


A 1200 is slow - August 22nd, 2006 at 08:12 PM

I am in the process of making my own heater channels. They are exactly the same profile as factory beetle ones. I'm making them out of 1.2 zincseal too.....Not 1mm (or thinner!) mild steel.

I have some pics if you are interested.


vw54 - August 23rd, 2006 at 07:26 AM

Yep a big job 4 sure time consuming is the killer if you have to pay some one

If you can do your self then it will be cheaper

The door sills are available new but may need some mods depending on the year model your fitting them to, the sills available are made for later model cars but will fit pre 67 cars with some slight changes depending on how authentic you need the car


Beerboy - August 23rd, 2006 at 08:53 AM

The other problem is that once you start on the heater channels there usually is a load of other bits that are just as bad and it escalates. like floors, rear cross member.

Not too say that its not all possible just get some spare steel to make up the extra repair sections.

you might fair better over here! as the five channels I have done were all UK cars and basically needed the bottom 12 inches all round.

A 1200 is slow - can you post some pics on here. They can't be easy to make those :-)


A 1200 is slow - August 23rd, 2006 at 06:59 PM

Here are some progress shots. I have only made the top part so far. I hope this works.....I think the pics might be too big though....


A 1200 is slow - August 23rd, 2006 at 07:18 PM

No.......it didn't work....
I can e mail them to someone, if they would like to put them up?


doc5avage - August 23rd, 2006 at 10:13 PM

email them to me :)

zigford@gmail.com

Cheers


doc5avage - August 25th, 2006 at 07:52 AM

A 1200 is slow pictures:

http://i93.photobucket.com/albums/l64/doc5avage/100_2482.jpg

http://i93.photobucket.com/albums/l64/doc5avage/100_2481.jpg

http://i93.photobucket.com/albums/l64/doc5avage/100_2480.jpg

http://i93.photobucket.com/albums/l64/doc5avage/100_2479.jpg

http://i93.photobucket.com/albums/l64/doc5avage/100_2478.jpg