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Steering shaft stripped splines - Just weld it up?
bajachris88 - January 15th, 2014 at 07:21 PM

Hi lads,

Just replaced a busted steering box. Last piece of the puzzle is sorting the steering shaft to the steel steering coupler (just before the rubber coupler). The steel coupler slides into the steering shaft.

The steering shaft, even when clamped tight onto the steel coupler, turns about the splined steel coupler when you reach end to end and try to push a little further. It appears that i'm using the stock diameter bolt, and despite this the flat spot on the metal splined coupler doesn't stop the steering shaft from spinning about the splined coupler.

Is the steering shaft meant to be splined as well?
Should I just weld the steering shaft to the steel steering coupler for a permanent fixture? (its a baja).

thanks,
Just thought i should ask the wise prior to gun-hoeing with the arc welder.

All help appreciated :)

Chris.


Aussie Dubbin - January 16th, 2014 at 02:18 PM

I think I thought the same thing a few years ago. Check the diameter of the securing bolt. Mine had been replaced with the wrong size. Replaced with a solid shaft in the middle and threads either side. Problem solvered.

It appears splined but I don't think they are. Looked at 4 other steering shafts to check. All in the same condition


bajachris88 - January 17th, 2014 at 06:32 AM

Thanks mate :tu:

Maybe i could cut tube to slide on the middle of the bolt to lock in that flat spot


HappyDaze - January 17th, 2014 at 06:37 AM

And make sure it's free of any oil or grease.


modulus - January 17th, 2014 at 03:17 PM

Quote:
Originally posted by bajachris88
...prior to gun-hoeing with the arc welder.



"gung ho"; from the Chinese characters which mean working together, brought into English via US forces, but nothing to do with either guns or hoes.

hth


modnrod - January 17th, 2014 at 04:32 PM

I rekn welding the 2 bits together will make them work together as a team admirably.


OZ Towdster - January 17th, 2014 at 06:55 PM

Chris ,just keep in mind that it is illegal to weld any steering components


Smiley - January 17th, 2014 at 07:56 PM

Quote:
Originally posted by OZ Towdster
Chris ,just keep in mind that it is illegal to weld any steering components


X2

Plus make sure you pack it out with washers this time!

Or rack and pinion, all the cool kids are doing it :D



Smiley :)


bajachris88 - January 17th, 2014 at 09:53 PM

Ah! Phew! Thanks for the welding heads up :)

I sleeved the tie rods and spot welded tube over em' to toughen em' up. Is that still okay? (the spot welding on the tie rods)