Board Logo

Advice needed
Dazz - April 18th, 2014 at 09:05 PM

I am replacing all the gaskets and seals in the bugs engine. In the kit there are what looks to be paper cylinder gaskets/seals. I presume these go between the cylinders and cases?

Also, there is a small peice of tinware under the cylinders that spreads the air under the cylinders. Mine are all bent up. Are these generally used or discarded?


subibaja - April 18th, 2014 at 09:18 PM

They are very important
As they spread air to the underside of the barrels
Best off trying to straighten them out or get another set


Dazz - April 18th, 2014 at 09:39 PM

Thanks mate, I should be able to beat them back into shape


matberry - April 19th, 2014 at 03:34 AM

Don't use the paper gaskets under the cylinders as it crushes and looses some head tension as it ages. Seal the very clean surfaces with a Hitemp RTV Sealant, also under the lower headstud washers as they are in the tappet covers and always leak otherwise


vw54 - April 19th, 2014 at 11:56 AM

if you mean the deflector plates are bent on each corner
that's what there suppose to be like that narrows the gap between the place and the cylinder


Dazz - April 20th, 2014 at 12:13 PM

I used the paper ones but this engine in its current state is only a temporary item. After spending years working on jap bike engines these things are awesome to work on. Will start accumulating parts soon for the "upgrade".

The deflector plate was a little bent up on one side so it has been rectified and fits beautifully now, quite snug against the fins on the barrels.