Posted on here about 2 months ago about trouble with the wifes 68 Beetle. Mechanic had heaps of problems "fixing" the car with a lot of replacement parts. Long story short - wife has said that it was running very rough. Took it to the mechanic today and he advised a new engine. Said it would cost about $6,800.

Reckons the problem is internal and it would cost too much to fix and not worth it. Said that the engine had been somewhat dodgly done in the first place.

Now my questions are:

What would a mechanic normally charge for this kind of job?

Can you get a new engine from the US?

Is it worth getting a reconditioned one and have a mechanic put it in?

A VW beetle that runs rough but is in good nick body wise, what would it be worth?

I guess the first thing would be to get another opinion. Some will advise to fit an engine myself. Not an option as I will not be succesful and the dog does need the kicking around the yard at the moment.

Any advice would be welcomed.

Here is the thread started a while ago when the engine was running rough. I live on the Central Coast by the way.

http://forums.aussieveedubbers.com/viewtopic.php?tid=91765&page=2#pid854523 

I would get a 2nd opinion if I were you. It sounds like he is just trying to make some nice money from you as it would want to be a pretty bloody good engine for that money. We paid something in the region of 3-4k for a brand new mexican 1600 engine.

Yogie.

How long ago and where from Yogie? What do you think would be a decent price to get it fitted? Not being a car tinkerer and it being such an old car, I am wondering if it is even worth getting another engine or just sell it as is.

Honestly, if it is a well built engine it will be worth that money.
What are the specs? Stock? New what?
An imported engine is like a run on the roulette table IMHO

Jesus

Its almost half that at $3500 for one of those mexican crate engines and atleast everything is brand new in them.
Mick Motors swears by them, of the 100s he's sold only one has had a warranty claim when I was talking Mick a few weeks back.

I got mine from Custom Off road in Stafford but Mick motors does them as well. I would be surprised if it cost more than a couple of hundred dollars to have it fitted. If you posted a request on here, you may also find 1 or 2 people that will come around and help/show you how to fit it as they are not that hard.

Good luck.

Yogie

I have a good second hand 1600 engine you can have for $550

Yep - the mexi motors are good value

But you still need to add for the R&R to get it in

There are MANY questions and where do you stop
Is that for a clutch and exhaust as well??

If you know something/someone/whatever - then a good 2nd hand is a good option

Tumbi Umbi is not far to go to pick up a 2nd hand one - and personally, I would buy something from Silver

he may not be pretty - but trust worthy

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Mechanic tells me it is for the manifold, carby, etc, etc the whole lot. Sayd he could fit one that I supply for a couple of hundred.

The only problem you will have with a crate engine is they are all twinport doghouse engines and it sounds like your current engine is a 1500 single port with 1600 jugs in it.

All that means is you'll have to source a doghouse fan shroud and fan, twin port cylinder tins and a twin port manifold and muffler.
The single port stuff is all different.

3-4K. Get it imported from the UK. You can get a a recon engine for around 500pounds and with shipping etc it won't come to much more than $2k. Look into that option if it truely is the bottom end thats a goner.

How many K's has it done? If I was in the country I'd put an engine together for ya for under $1700, so long as I found the case, crank, rods and heads were OK. Takes no more than 8 hours to put a VW boxer engine together. So 6k for a standard VW engine is a pure rip off. Garages love to rip off the un-informed. My wife takes the car to the garage and a list as long as my arm is wrong with it. I shoot em down with my mechanical knowledge and they're red faced and back pedalling quicker than warp speed.

I think the world record for removing and re fitting a beetle engine is no more than a few minutes! Thats with a team of experts though.... Although it is much easier with a baja as the rear end is cut off but I have had my engine out, clutch changed and back in in under 45 mins by myself. Not rushing either. I'm sure if you got an engine to put in someone on here that is close to you would gladly give you a hand.... And probably do a better job than the local mechanic. Vw drivers who have pulled their engines out half a million times generally know the easiest and better ways to do it, unlike a general mechanic who may have done a couple in his lifetime. I certainly wouldn't even think of getting a general mechanic with little vw experience build me an engine. Not saying your mechanic doesn't know what they are doing, I just think although vws are simple, they are a bit of a specialised field.

Muller and his boys did it on Guinness world records a couple of years ago in 1min 4secs but i dont think a few things were tightened to spec

http://www.youtube.com/watch?v=gKF6dcKjLJo 

up till that it was 1min 37sec.


My personal best is dropping the engine out on my own in 3:35secs just with the bumper and apron off.

for starters get a VW mecknic not a general lee who has dealt with 4 vws in his meknic life
2ndly I'd like to see how the 6.8k figure arose n his methodology in getting to the number
sounds like he needs a family holiday at your expense
fair dinkum what a rip off
maybe best to contact n join an official VW club not a virtual 'club'
n sus out who to see n part the reddys too
good luck
n motor removal in about 30mins taking your time over a cuppa n a biscuit

Quote:

Originally posted by h Quote: Originally posted by vassy66T1 An imported engine is like a run on the roulette table IMHO agreed totally

This workshop does sound dodgy, and the $6,800 figure a little arbitrary..........
What is also interesting, is later John said the mechanic identified the issue as carby, manifold, etc...........
Typically these items are reused on a short motor rebuild, so John you need to clarify what you get for your $6,800.


Please dont flame me for my next observation, as I am not defending this particular workshop.

The scene here is pretty good, most workshops are within a few dollars of each other per hour for labour.

Remember to rebuild an engine you have to consider the mechanic must charge by the hour for every minute spent.....this is how all workshops survive.

How long would it take to remove the engine, dismantle, assess worn parts, send stuff out for machining, etc..... the list goes on.
Then you have to rebuild the engine, re-install it, tune & test.
The customer will expect a warranty, so any effort there will need to be included in the initial price as a risk contingency.

From a pure Project management perspective with billable hours as the source of income, costs can escalate quickly.


I would hate for john to get an unrealistic expectation, based on anecdotal advice at best.
So far the best offer or advice has been Silvers offer of a good used 1600TP for $500.00.

John,
get as many qualified opinions as possible. Have the engine assessed by VW specialist workshops.

Thanks for all the feedback. I took the car to a VW repairer on Saturday. The car was running like a horse with a busted leg. Missing terribly with the odd back fire when put under strain. The odd bit of flames coming out the exhaust too as the wife was behind in my car.

The guy at the VW place was telling me that they have rigged up a test bed and that they have all manner of spare parts that they use for testing so they use those parts to ascertain IF that part is at fault before buying a new one and fitting it and charging the customer.

The guy at the VW place said he did get a call from the first mechanic and was asked about rebuilidng the engine/engine replacement. He told the mechanic that it could be up to $5k depending on the type of engine, etc, etc. So I guess that is where he got his price from. ANYWAYS - the car is with a VW mechanic and they should get back to me today or tomorrow. I am guessing that it probably won't need a new engine but we shall see.

I would happily take it to the VW speialist all the time but it is a bit far away from my place and the only option is to take it there on a Saturday...picking it up during the week is a hassle but I guess better than the alternative.

Hi

The worst thing that you can do is reuse a 1500 crank case, they are very brittle and prone to head studs pulling.

I think Fermans in Peakhurst sell the crate engines as well.

99-105 Boundary Road, Peakhurst, Sydney, NSW 2210
9533 2722 Fax:9153 6033
info@hasmot.com

Steve

Hi
I'm still very much a novice so I dont have a heap of knowledge but I've just had my engine rebuilt due to poor compression in 3rd cylinder. My mechanic used to work up at Stokers Siding VW. He rebuilt the motor from a single port 1500 with new heads pistons and cylinders, bearings, line boring and upgrded the tin ware for better cooling for abit under $3000 fully installed to now having a twin port 1600. Plus he threw in a new dizzy in exchange for my old LOUD exhaust. I'm lucky to have found a very experienced and honest VW mechanic. He always time to answer questions and and give advice.
Mind you Steve about the 1500 crank case, Yikes dont scare me! The car runs really strong can sit on 110 and pulls well up hills for a fairly standard motor.

Did you try VW Performance in West Gosford? I recently had my 1600 tp built there and the guys busted a gut to get it done on time and get all the little niggly problems sorted so I could drive it to my wedding. Plus, the whole thing was considerably cheaper than the prices you have been quoted so far from other mechanics.

tuffnut, that is where it is right now. Looks like the engine does not need a replacement. They have cleaned up the workshop too. Looks a whole lot better since the new guy took it over.

Yeah, Liong has made some changes and he has some good ideas on how to get the business going. He and James are great and the engine they built me is fantastic!