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2L Cant get the pulley cap off the end of the crank.
RENNWAGEN - July 11th, 2012 at 10:32 PM

I have been pulling down my 2l engine in prep for a rebuild but I can't get the pulley cap off the end of the crank. I've tried tapping it with a plastic hammer and had a small 2 arm puller on it but it won't move. It looks like some one has put permatex on it.


ian.mezz - July 12th, 2012 at 09:47 AM

call vintage vw for tech help and parts Ph# (02) 9789-1777


grumble - July 12th, 2012 at 10:15 AM

A 3 bolt puller in the fan mount,possibly a little warm and it will pop off. They are on a taper with a key and have to be tight or they destroy the crank.


matberry - July 12th, 2012 at 11:55 AM

Normally, undo the three bolts and the fan comes off easily, maybe a wiggle by hand, but generally little or no persuasion required. The hub is usually the only possible issue, at worst a little heat and it jumps off the taper.


RENNWAGEN - July 12th, 2012 at 03:44 PM

Got it. Lots of heat, a bent puller and a big plastic mallet. It flew about 4 metres when it popped.