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63 Beetle Freshen Up
SunshineKarmann - February 12th, 2011 at 08:28 AM

Howdy all,

Thought I would post up some pics of my 63 Beetle that has undergone a freshen up. It did not need a full resto, keen on keeping it pretty much as it is. Purchased it in late 2009 after it had been sitting in a shed on a farm for 5 or so years. Good original car with the usual amount of wear and tear for a car of its age. Obviously as the deconstruction takes place, little surprises crop up but alas, these things are simple to work on so away I went. Had a mate help me with the body work and mechanicals. A few pics of the process - have heaps more but hoping the following gives you a snapshot.

As it came:
http://i902.photobucket.com/albums/ac221/SunshineUVB/091107-front.jpg
To be expected - usual suspect!
http://i902.photobucket.com/albums/ac221/SunshineUVB/091129-LHFrontRustHole.jpg
chop chop, bang bang
http://i902.photobucket.com/albums/ac221/SunshineUVB/100306-RHDWheelhouseskinremoved2.jpg
About 20 similar repairs around guards
http://i902.photobucket.com/albums/ac221/SunshineUVB/100515-RHSrearwheelarch4.jpg
Scuttle off - rust in corners of windscreen as well as the channel that holds the bonnet (boot) rubber in place. Got a complete donor scuttle and replaced it to half way up the outer skin of the windscreen pillars
http://i902.photobucket.com/albums/ac221/SunshineUVB/100725-LHSDoorpillarout2.jpg
Outer skin of door pillar replaced - decent wack in this area in its previous life so was a little out of shape. Out with old, in with new.
http://i902.photobucket.com/albums/ac221/SunshineUVB/100725-LHSDoorpillardonerin.jpg
Motor out
http://i902.photobucket.com/albums/ac221/SunshineUVB/100418-Motorbeforeclean1.jpg
Gearbox out
http://i902.photobucket.com/albums/ac221/SunshineUVB/100418-Gearboxbeforeclean1.jpg
Clean - years of crud gone!
http://i902.photobucket.com/albums/ac221/SunshineUVB/100418-MotorGearboxassembledafterclean1.jpg
Paint - poor compression so heads off and recoed - new valves, seats, guides and rings. Of course pushrod tubes and seals all new.
http://i902.photobucket.com/albums/ac221/SunshineUVB/100425-Motorpainted1.jpg
Gearbox paint, new boots and nylock bolts - original untouched box.
http://i902.photobucket.com/albums/ac221/SunshineUVB/100502-Gearboxpainted1.jpg
More bodywork, cleaning etc.How much grease........
http://i902.photobucket.com/albums/ac221/SunshineUVB/100401LongbodyShotFront.jpg
http://i902.photobucket.com/albums/ac221/SunshineUVB/100412-engineout.jpg
http://i902.photobucket.com/albums/ac221/SunshineUVB/100429-Enginebayafter.jpg
Assembly - fast forward a few months!
http://i902.photobucket.com/albums/ac221/SunshineUVB/DSC_0305.jpg
Lower doors shagged - donor thanks to an early fatty
http://i902.photobucket.com/albums/ac221/SunshineUVB/101107FogatRods5a-1.jpg
12V conversion - motor back in all nice and tidy
http://i902.photobucket.com/albums/ac221/SunshineUVB/101107FogatRods7-1.jpg
At Day Of 2010 - not finished still but driveable
http://i902.photobucket.com/albums/ac221/SunshineUVB/2010Dayof9-1.jpg
http://i902.photobucket.com/albums/ac221/SunshineUVB/DSC_0351.jpg

Looking to get it regoed in the coming month - at a mates place getting some bits and pieces sorted out. Turn my efforts to the interior shortly - lookin to go OG blue with white piping on seats and door cards to match. OG headliner looks rad! Will post up more when I get a chance and as progress happens.

Cheers boys and gals.