We are heading into my first buildup ( change of season to stinking hot!!, not resto time) and I am unsure how the stock 1600 TP in my beetle is going to handle it ( god knows I struggle). It will probably do fine but for my peace of mind I would like some additional cooling.
Since fitting an empi header and phatboy I have welded up the holes in the rear tin where the 2 heater hoses and intake heater hose went through which has helped , Much better than 3 2 inchish size openings. But when i get home from work, a 12 min drive at 80k's it reeks of heat so I think it might need some help.
To run an external/additional cooler what do I need to do? Is it necessary to remove the engine to convert to full flow, run a filter etc etc etc? Would I achieve adequate cooling by just fitting a bigger sump? I would like to get this stuff sorted now so when I build my new unstock motor it's ready to rock.
Cheers for your help.
Dave

Hi Dave

firstly, I recommend keeping Your doghouse oil cooler..
maybe buy a new one..
and I also like the extra finned alloy sumps and alloy finned tappet covers.
and naturally the external spin on oil filter and top of pump outlet

best of all... but many people don't like the look of it..

the top of the engine lid open... Stand Offs

that really makes a difference on a HOT day.. and lets the hot air out when the engine is stopped..

I used the alloy type Stand Offs at first but took all winter to get the engine lid aligned properly so I have the other steel made up type now...

about 3 minutes to take them off and put the engine lid back closed up... although I leave Mine open all summer..
until the really cold weather.. hits..

someone on here was making the good STAND OFFS ..

cheers

LEE


http://i82.photobucket.com/albums/j279/68autobug/STANDOFFSFITTED.jpg?t=134944...

If you have fitted headers and phatboy you MUST increase your main jet size on the carby. The free flowing exhaust will make your motor run lean, which = hotter.Change the Jet ASAP.

Prop the bottom of the engine lid open, this will drop temps of around 10-15 deg.

http://forums.aussieveedubbers.com/viewtopic.php?tid=96229#pid895480 

As for sumps, coolers, etc etc don't bother. VW's were sold in countries a lot hotter than Aus and survived for decades !

All depends on what oil temp you have when it is hot, oil starts to break down over 100 degree,s c, put a oil temp gauge in and see what your maxium temp is, you can fit a full flow oil filter if you deceide to fit a cooler, this is a good idea as a vw engine only has a mesh strainer in the sump.

As Craig says you need to up the jetting now with that freer flowing muffler.

By welding up the breast plate heater hose holes can we assume you no longer have heaterboxes?
Very common mistake people make is removing the heater hoses but leaving the heaterboxes in place, thats a good way to cook your engine.

Also have you blocked off the 2 heater hose outlets on the shroud?

A 1600 in a bug even in tropics heat does not need an external oil cooler, if you have heat issues you have problems somewhere.

Peope put external oil coolers on as a band-aid fix to cover other problems like wrongly jetted carbs, off timing, poorly fitting aftermarket tinware, unvented engine lids etc

Even most 2L+ engines built and tuned right don't need external coolers or deep sumps, but a full flow filter setup is always a good addition.

^^ great posts above.

Fix the problem of the running hot, not treat the symptom of excessive oil temperature.

The other area often overlooked is fitting a wide fan into an engine bay that doesn't have the extra air available like the 4 vent late decklid.

Thanks guys, very helpful info. Yes Joel, I capped off both the shroud outlets at the same time I welded up the rear tin. But no, heater boxes still theredidnt think they would have any effect if they were blocked off from the upper engine bay. Have some J Tubes but they are flanged and the header isnt, will get the die grinder out and remove the flanges then chuck them on.
Does anyone sell larger jets for a 34 pict? I have noticed since fitting the new exhaust that the tune is out, but man does it rev better
Matt, still the stock fan with 2 vent deck lid, 1971 style. Do you know much about squirrel cage? shrouds? seen some in Volksworld mags, any good for the street? or purely drag racing in ball numbingly cold places???

IMO the electric options are not up to the task. Fit those J's, (I'd put flanges nto your muffler/system, you could cut them off your old system) and to increase your main jet, you can ream the old jet to creep up on the correct size using an exhaust gas analyzer to check the AFR's

Quote:

Originally posted by DubbyDo Thanks guys, very helpful info. Yes Joel, I capped off both the shroud outlets at the same time I welded up the rear tin. But no, heater boxes still theredidnt think they would have any effect if they were blocked off from the upper engine bay. Have some J Tubes but they are flanged and the header isnt, will get the die grinder out and remove the flanges then chuck them on.

Thanks for the heads up Joel. Will go and rip them off now. Might look at rigging up a temp gauge to read under bonnet temps, see what difference there is with standoffs and without.

Joel, can you please explain were the bypass valve is for the heater boxes, on all the cars i have had it only has the flap at the outlet of the heater box to supply the hot air to inside the car with no other outlet.

YIKES

so having My heater boxes is OK?

naturally with flanges , the clamps are 1938 technology IMHO

I know its been mentioned that the samall hole in the heaterbox iflaps is there for a reason??
maybe to keep the moisture out of the cars heater channels?

When You say the air is disturbed without the heat boxes, does that mean without the heatbox outlet??
like if they are cut off and welded over??
or just plugged??

I didn't think that the heaters did much apart from heating the car on a COLD Scone day.. lol

LEE

Quote:

Originally posted by Bizarre Quote: Originally posted by DubbyDo will get the die grinder out and remove the flanges then chuck them on. Dont do that! You need a turn up on the J tube to hold the clamp. Whatever - that doesnt work anyway. You are half way there - get some more flanges and put them on the header so you have a propper join OK - I am wrong J pipes dont have turn ups Still - flanges are a better option

I have them, are your old flanges the same profile and stud spacing as the head exhaust gasket?

Just checked them Matt, same as standard. Can you pm me how to order some. Cheers

pm sent

A hole in the plug the correct size will keep perfect harmony inside the shroud but really I wouldn't lose too much sleep over it.
millions and millions of Bugs and Kombis have got around for decades with the outlets just capped off, main thing not to do is leave them open.

Priority is to get your jets done

Quote:

Originally posted by Craig Torrens Priority is to get your jets done

Went out and removed the old heat exchangers and refitted minus the shroud for now, can see what you mean Joel, there's a little valve facing the rear of the car from the outlet to the heater boxes which is open when you have the heater taps shut. Massive heat sink.
Will fit the new J tubes when I have welded on the new flanges, will post a pic tomorrow of the original J'ish tubes, couple more bends than aftermarket jobbies

Exhaust flanges are on the way, posted yesterday.

I'd recommend jet reamers, much more accurate and repeatable than drills IMO. (although a micrometer is then handy for sizing the reamers)

Why won't this let me add an attachment? The choose file section is faded, won't open....

more than likely too big in size. they need to be under 100kb to work

Thanks for the replies Barls and Lee, maybe (most likely) I'm doing it wrong, I've never posted a pic on a thread before, only when I've started one. What I did was go to the new reply tab and it shows the add attachment option but it wouldn't open to even try to add the attachment.

After cutting off the old heater housing I refitted the stock tubes, they are some serious gauge tubing!!! Be nearly half the weight again of the empi j tubes