| [ Total Views: 2202 | Total Replies: 12 | Thread Id: 67981 ] |
|
|
 botcolon
Commited Dubber
Posts: 64
Threads: 28
Registered: October 20th, 2006
Member Is Offline
Location: Melbourne
Theme: UltimaBB Pro Blue ( Default )
|
| posted on March 10th, 2008 at 09:37 PM |
|
|
1970 bay upright conversion questions
Hi,
just a quick question regarding an upright conversion (typeIV 2ltr) in a 1970 bus. Is it possible to retain the heating system? If so do you use the
heater boxes that come with the typeIV engine? Is it possible to have an exhaust made with the heaters involved? and what would be a really quite
exhaust/muffler combo I should look for?
Also, would an 1800 box be ok with a 2ltr engine? Would larger wheels offset the higher revs of the 1800 box.
botcolon
|
|
|
Warrenm
Wolfsburg Wizard
Posts: 466
Threads: 98
Registered: August 6th, 2004
Member Is Offline
Location: Western Australia
Theme: UltimaBB Pro Blue ( Default )
Mood: Cruising & Happy
|
| posted on March 12th, 2008 at 11:23 AM |
|
|
| Quote: | Originally
posted by botcolon
Hi,
just a quick question regarding an upright conversion (typeIV 2ltr) in a 1970 bus. Is it possible to retain the heating system? If so do you use the
heater boxes that come with the typeIV engine? Is it possible to have an exhaust made with the heaters involved? and what would be a really quite
exhaust/muffler combo I should look for?
Also, would an 1800 box be ok with a 2ltr engine? Would larger wheels offset the higher revs of the 1800 box.
botcolon
|
You can connect the standard 1800 heater boxes to the original system.
You will barely notice the difference with 1800 box/2 litre engine.
You can find ratios, gearbox/transmission specs, final drive ratios here.
http://thekombikonnection.myfreeforum.org/forum19.php&sid=deb3a8e7f216928...
|
|
|
botcolon
Commited Dubber
Posts: 64
Threads: 28
Registered: October 20th, 2006
Member Is Offline
Location: Melbourne
Theme: UltimaBB Pro Blue ( Default )
|
| posted on March 16th, 2008 at 06:11 PM |
|
|
thanks for the info. Bought a recon 2ltr box.
I have feedback from the kombiclub forums that a lot of welding is required to fit the type 4 engine (with DTM) in an early bay. Anyone able to shed
light on the conversion itself or a site that covers it well?
cheers
michael
|
|
|
Old Dubber
Wolfsburg Wizard
Posts: 605
Threads: 25
Registered: August 26th, 2002
Member Is Offline
Location: Everton Hills, Brisbane, QLD, Australia 4053
Theme: UltimaBB Pro Blue ( Default )
Mood: great!
|
| posted on March 17th, 2008 at 12:21 PM |
|
|
Michael,
As I said over in the kombi forum.
If you have an early '70 with the old style engine bay, then you have a big job ahead of you.
I converted an early '68 to 2Ltr engine and gearbox, and in hindsight, I would not go through the pain.
I disagree about difference with the 1800 box. I tried that - and the revs were too high on the highway (with 14" mags).
Give me a call if you like.
Grahame
|
|
|
botcolon
Commited Dubber
Posts: 64
Threads: 28
Registered: October 20th, 2006
Member Is Offline
Location: Melbourne
Theme: UltimaBB Pro Blue ( Default )
|
| posted on March 17th, 2008 at 02:46 PM |
|
|
quote from SAMBA website below (did I mention I will be attempting to use a DTM upright conversion, with no pancake accessories. will be buying some
farbicated aluminium cooling tin:
anyone else able shed some photos of this type of conversion? cheers michael
http://www.thesamba.com/vw/forum/viewtopic.php?p=2821755
| Quote: |
A T4 in its pancake configuration would indeed require considerable cutting and modifying. But, a T4 converted to an upright configuration, using
either a Raby DTM, Cali or Sharpbuilt can be fitted into a early bay without cutting or chopping. You will have to modify the later bay rear hanger
(or early Vanagon hanger) to fit the early bay since the early bay did not have the engine support frame horns like the split bus or T1's and earlier
T3's the conversion presents a few problems, sealing the engine compartment can be accomplished with some creative alum sheet cutting or Jake sells a
kit for the T4 engine in a T1 engine based vehicle. Dual carbs will be required, a modified 210 or 215mm flywheel, the 228mm will not fit in the early
bay bell housing and some modification to the T4 exhaust. If done right there will no reversable damage to the early bay and can be converted back to
a T1, but after you experience a T4 you will not want to go back.
|
|
|
|
Old Dubber
Wolfsburg Wizard
Posts: 605
Threads: 25
Registered: August 26th, 2002
Member Is Offline
Location: Everton Hills, Brisbane, QLD, Australia 4053
Theme: UltimaBB Pro Blue ( Default )
Mood: great!
|
| posted on March 19th, 2008 at 02:39 PM |
|
|
Michael,
As I said above mine is a '68, so there maybe some difference to yours.
The front gearbox mounts are different, but the 1600 mount will bolt up to the 2ltr,
you will need to change the studs over. The 2ltr gearbox has the rear
mounting "ears" on the top of the bell housing. This will require you to get the later
gearbox top mounts and cross member, and to fabricate the mounting points on the
chassis rails. You may choose not to do this (although I did). The bottom lip of
the fuel tank cover needs to be cut away to allow clearances for the cross member.
The 2ltr gearbox is also 10mm longer. This requires the selector nose to be shortened,
with the seal repositioned. The rear of the cross member where the front gearbox
mount sits will require the top lip to be removed. The gearshift selector (hockey stick)
will have to be shortened by 8mm and the dimple for the flexible coupling redrilled.
As it says in the Samba article, you will need to remove the old mounting brackets and fabricate new rear mounting brackets.
This means the bumper bar support brackets need to be shortened.
The rear valance requires major surgery for clearances of the fan and oil filler. (I guess
this may not be a problem with the upright kit.)
The standard muffler heat shield can no longer be fitted.
The standard muffler (and thunderbird extractors) will fit, but very close to engine seal.
The most difficult part was getting the engine tinware to seal.
The width between the ‘68 chassis rails is narrower through the engine compartment.
The accelerator travel needs to be increased from 15mm to 30mm. This was done by lengthening
the arm inside the chassis at the front of the bus and modifying the levers to the
accelerator pedal.
The existing heater cables are slightly longer.
The electrical wiring harness had to be redone.
The additional heater blower needs a support bracket on the top of the engine bay.
That's about all from my notes.
Grahame
PS
I can no longer fit the aircon compressor to the engine on its standard mount
Have yet to come up with some brilliant idea.
|
|
|
botcolon
Commited Dubber
Posts: 64
Threads: 28
Registered: October 20th, 2006
Member Is Offline
Location: Melbourne
Theme: UltimaBB Pro Blue ( Default )
|
| posted on March 20th, 2008 at 03:59 PM |
|
|
thanks grahame,
in hindsight you have a better view, but from your excellent detailed list...its not out overly complicated. Just need some planning and parts
gathering. I think the upright kit and pre-fab tinware from the TypeIV store will assist me. I have already purchased a 2ltr gearbox to accompany my
type IV engine.
michael
|
|
|
Dasdubber
A.k.a.: Alan Agyik
23 Windows of Awesome
DAS Resto Haus
Posts: 5746
Threads: 289
Registered: August 26th, 2002
Member Is Offline
Location: Gold Coast
Theme: UltimaBB Pro Blue
Mood: feeling fine...
|
| posted on March 24th, 2008 at 07:00 PM |
|
|
Hi Michael,
Although this was in my beetle, this may help a little:
http://www.manxgallery.org/gallery/album292
Let me know if you have any questions. Also you can contact 66deluxe (Damo) here on AVD as he may be distributing some DTMs soon as he visited Jake
Raby at aircooledtechnology in the US recently.
Cheers
Al
|
|
|
CAFFINEPUSHERMAN
A.k.a.: chris taranto
Custom Title Time!
bandito di culo
Posts: 1609
Threads: 169
Registered: May 25th, 2005
Member Is Offline
Location: sunny st kilda
Theme: UltimaBB Pro Blue ( Default )
Mood: got the horn
|
| posted on May 1st, 2008 at 01:15 PM |
|
|
i got a 2lt 914 porsche motor in mine upright kit 1800 box all in a 68/9 single cab goes well but having a head f#ck with the tin wear as previous
owner butchered engine bay goes hard though but prefered the 1600 in my old single will post pics no heater though sucks ass
A candy coloured clown they called the sandman tip toes through my room every night just to sprinkle stardust on my pillow go to sleep everything will
be allright
1967 Type 3 square
1956 double door panel
1968 single cab kombi
|
|
|
CAFFINEPUSHERMAN
A.k.a.: chris taranto
Custom Title Time!
bandito di culo
Posts: 1609
Threads: 169
Registered: May 25th, 2005
Member Is Offline
Location: sunny st kilda
Theme: UltimaBB Pro Blue ( Default )
Mood: got the horn
|
| posted on May 1st, 2008 at 01:17 PM |
|
|
type 4 in lowlight
| Error |
| Sorry, you must be a registered user in order to download attachments. |
|
| Error |
| Sorry, you must be a registered user in order to download attachments. |
|
A candy coloured clown they called the sandman tip toes through my room every night just to sprinkle stardust on my pillow go to sleep everything will
be allright
1967 Type 3 square
1956 double door panel
1968 single cab kombi
|
|
|
CAFFINEPUSHERMAN
A.k.a.: chris taranto
Custom Title Time!
bandito di culo
Posts: 1609
Threads: 169
Registered: May 25th, 2005
Member Is Offline
Location: sunny st kilda
Theme: UltimaBB Pro Blue ( Default )
Mood: got the horn
|
| posted on May 1st, 2008 at 01:19 PM |
|
|
the greasr
| Error |
| Sorry, you must be a registered user in order to download attachments. |
|
A candy coloured clown they called the sandman tip toes through my room every night just to sprinkle stardust on my pillow go to sleep everything will
be allright
1967 Type 3 square
1956 double door panel
1968 single cab kombi
|
|
|
Kombirod
Learner Dubber
Posts: 11
Threads: 4
Registered: November 2nd, 2007
Member Is Offline
Location: Manly, NSW
Theme: UltimaBB Pro Grey
Mood: excited
|
| posted on September 4th, 2009 at 09:55 PM |
|
|
Check on the Kombiclub forum for an update on this topic
Don't drop in, ever!
|
|
|
Klaus
Custom Title Time!
Posts: 1439
Threads: 100
Registered: August 25th, 2004
Member Is Offline
Location: Wollongong
Theme: UltimaBB Pro Blue ( Default )
Mood: Heavily modified
|
| posted on September 7th, 2009 at 08:58 AM |
|
|
why not just modify shifter rod length not gearbox? alot easier
|
|
|
