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Author: Subject:  Nicks Baja Build. - New engine!
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posted on April 12th, 2013 at 12:49 PM



Iwas going to suggest Shane for the pivot boxes as he enjoys doing those:D BTW where did you get the mirrors?
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posted on April 12th, 2013 at 01:55 PM



Mirrors were a one off stainless steel item. Paul from the manx club made them for his Baja and then decided to part it out. I was lucky enough to snatch them up.

If mick wanted some similar, you could buy a set of bar mounted mirrors from one of the offroad stores in the usa and then weld on a front brace and flat bracket mounts instead of the bar mounts. wouldnt be too hard.




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1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
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posted on April 13th, 2013 at 08:10 AM



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posted on April 17th, 2013 at 06:23 PM



Got home from work last night. Stopped off at Dad's place in the dark and grabbed the thrust washers and grease caps off a spare K+L beam I have down there (Knew that would be handy for something!)

They were in need of some attention before use!

http://img809.imageshack.us/img809/9853/073kj.jpg


Also my rear bar from Chirco was waiting for me. I asked them to cut the bar to make it easier to ship........I can't help but think they could have cut it somewhere more appropriate than mid way through the lower bends! :td:

http://img706.imageshack.us/img706/6845/072tlk.jpg



Repair panels and heat exchanger tin arrived from Classic.

http://img189.imageshack.us/img189/9208/074rq.jpg

Slept in to at least 6.30am this morning which was a welcome change. After catching up with some friends I deceided to at least get something done today so I grabbed some Wheel bearing grease from repco and after cleaning half of Biloela off this thing>>>>

http://img850.imageshack.us/img850/2363/078utj.jpg

I Set about cleaning up the thrust washers and bearing caps, Gave the caps a nice coat of Black paint, and packed the bearings with grease.

http://img203.imageshack.us/img203/9662/075p.jpg

http://img9.imageshack.us/img9/4905/076yo.jpg

http://img534.imageshack.us/img534/6291/079bw.jpg



And its a roller again! :smilegrin:




62/60 model bug eye baja bug, (Full Build in Progress)
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1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
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posted on April 17th, 2013 at 07:13 PM



X2 on the cage cutting, makes it hard to do a good internal sleave.

Crumple zones perhaps?




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posted on April 17th, 2013 at 08:12 PM



Keep up the good work mate. Glad to hear of the future increased VW power



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posted on April 21st, 2013 at 04:57 PM



Picked up the new engine, wheels and early kombi rear brakes from Nils on the weekend.

Got the engine home and after much swearing and the persuasion of a small hammer I managed to get the exhaust off and into its seperate pieces ready to be re coated. (Can Stainless steel be ceramic coated?)
http://img716.imageshack.us/img716/7329/010acs.jpg


http://img15.imageshack.us/img15/8734/054ef.jpg





I now have the engine down to a Long block (No picture atm) and I will be giving everything a good clean up. The fan shroud will need a little bit of work but the cylinder tin is good. I will also need to swap the clutch for the early style pressure plate from my old engine.

Some bling for the re-assembly.

http://img845.imageshack.us/img845/6692/011ue.jpg



Going to put these wheels aside and maybe run them on the front. I have some 15 inch Pecos to run on the rear with 31's if I go this way.

http://img849.imageshack.us/img849/998/053vp.jpg




62/60 model bug eye baja bug, (Full Build in Progress)
1974 Chevrolet Luv
1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
2004 Harley Davidson Sportster XL Custom
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posted on April 21st, 2013 at 10:43 PM



Yes, stainless can be coated. :tu:



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posted on April 22nd, 2013 at 07:30 AM



Quote:
Originally posted by Craig Torrens
Yes, stainless can be coated. :tu:


Excellent, cheers Craig!




62/60 model bug eye baja bug, (Full Build in Progress)
1974 Chevrolet Luv
1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
2004 Harley Davidson Sportster XL Custom
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posted on May 10th, 2013 at 09:07 PM



looks awesome, how did you prep your wheels for paint?
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posted on May 11th, 2013 at 08:27 AM



Score! That gear of nils' was a bargain! It's shaping up to be a ripper Baja...:tu:



http://i432.photobucket.com/albums/qq43/1916baja/BigAssWing22.jpg
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posted on May 11th, 2013 at 07:42 PM



might have missed it somewhere along the line, but what colour do you have in store for the baja?



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posted on May 12th, 2013 at 08:33 AM



Great build mate, love that your keeping it all VW.
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posted on May 13th, 2013 at 09:29 PM



i spy a Skyteam in the background, replic of the most awesome honda cb

i love my cafe racers and although its only a 125 these skyteams are great.. if u want a bit more wollop then u can get a kit from the uk that has new pipe,jets and blanks to remove te enviro pipe work on the right hand side... it doubles the bhp, fitted a couple of kits to mates bikes and u really notice the difference... from memory they about $450 landed here (central qld)

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posted on May 14th, 2013 at 09:02 AM



Hi Steff.

I did the pipe myself, fitted a chrome reverse megaphone.
Made a blanking plate for the Egr stuff, that's all gone.
Changed the carby to a mikuni and jetted that.
Removed air box and battery mount assembly and fitted a baby pod filter
Tiny lithium battery is hidden under the tail piece.
Smoked indicators
Wider black drag way bars
Bar end mirrors
Billet tail light mounted on the seat cowl and rear fender removed. ( still have to make up a rear guard)
Geared up front sprocket by 1 tooth.


It's happy on the highway at 105km/h now.

Keeping an eye out for a good early cb 125 to put the tank and seat etc on.


Nicko




62/60 model bug eye baja bug, (Full Build in Progress)
1974 Chevrolet Luv
1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
2004 Harley Davidson Sportster XL Custom
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posted on May 14th, 2013 at 09:03 AM



Quote:
Originally posted by nils
might have missed it somewhere along the line, but what colour do you have in store for the baja?


Going to keep similar colours.

Guards red for the body and black fenders.




62/60 model bug eye baja bug, (Full Build in Progress)
1974 Chevrolet Luv
1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
2004 Harley Davidson Sportster XL Custom
MemberAnthiron
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The Baja Rejuvenation Begins
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posted on May 15th, 2013 at 03:44 PM



Quote:
Originally posted by peter87
looks awesome, how did you prep your wheels for paint?



I had them blasted and powdercoated. Costs between 25-60 per wheel depending on where you take them.




62/60 model bug eye baja bug, (Full Build in Progress)
1974 Chevrolet Luv
1970 MK2 Ford Cortina GT
1979 Yamaha RX125 Two Stroke tracker project.
2004 Harley Davidson Sportster XL Custom
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