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Author: Subject:  Advice needed
MemberDazz
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posted on April 18th, 2014 at 09:05 PM
Advice needed


I am replacing all the gaskets and seals in the bugs engine. In the kit there are what looks to be paper cylinder gaskets/seals. I presume these go between the cylinders and cases?

Also, there is a small peice of tinware under the cylinders that spreads the air under the cylinders. Mine are all bent up. Are these generally used or discarded?
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posted on April 18th, 2014 at 09:18 PM



They are very important
As they spread air to the underside of the barrels
Best off trying to straighten them out or get another set




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MemberDazz
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posted on April 18th, 2014 at 09:39 PM



Thanks mate, I should be able to beat them back into shape
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posted on April 19th, 2014 at 03:34 AM



Don't use the paper gaskets under the cylinders as it crushes and looses some head tension as it ages. Seal the very clean surfaces with a Hitemp RTV Sealant, also under the lower headstud washers as they are in the tappet covers and always leak otherwise



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posted on April 19th, 2014 at 11:56 AM



if you mean the deflector plates are bent on each corner
that's what there suppose to be like that narrows the gap between the place and the cylinder




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posted on April 20th, 2014 at 12:13 PM



I used the paper ones but this engine in its current state is only a temporary item. After spending years working on jap bike engines these things are awesome to work on. Will start accumulating parts soon for the "upgrade".

The deflector plate was a little bent up on one side so it has been rectified and fits beautifully now, quite snug against the fins on the barrels.


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