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Author: Subject:  Simon's 1915cc Beetle
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posted on October 27th, 2009 at 05:38 PM



Think only the DCNF's have them.....
Joel will surely put us straight though :lol:




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posted on October 27th, 2009 at 07:17 PM



Who says you need a vernier caliper to measure venturis? :lol:
http://i260.photobucket.com/albums/ii19/trickysimon/IMG_0179.jpg
Looks like I have 28mm Vents :D




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posted on October 27th, 2009 at 07:39 PM



OK that is better

If this is what you have
Idle: 50
Main Jet: 160
Air Correction: 185
Venturi: 28

Then the 160's are WAY too big
You need 115-ish for those vents

Still reckon you need the 32's but lets get it running first

You still have some problem as to why the RHS is over revving




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posted on October 27th, 2009 at 07:48 PM



OK - you still have the enrichment if you have this bit

personally - i would get rid of it
It the lever moves etc etc it can cause problems

You could probally just take the bit off to test but it definitely needs the plate on there

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posted on October 27th, 2009 at 07:56 PM



Nope don't have that enrichment thing.
I may have found a possible problem.
Think there is pinholes in the home made manifold in one of the welds.
Would this cause over revving?

I'll order some 120 mains then (better to start rich right?)




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posted on October 27th, 2009 at 08:18 PM



Pics of pin holes (sorry bout shit quality)
http://i260.photobucket.com/albums/ii19/trickysimon/DSCF2579.jpg




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posted on October 27th, 2009 at 08:24 PM



anything that lets air in will cause the revs to rise

The fact you have a black plug and a grey plug tells me you have a leak as with the 28's and 160 mains it SHOULD be BLACK




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posted on October 27th, 2009 at 08:29 PM



Nope the "grey" plug was on the side that wasn't revving high.
It just wasnt as sooty as other side (could actually see electrode)
Do I have to weld the manifolds to seal them or can I wipe somthing around the welds?




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posted on October 27th, 2009 at 08:33 PM



no enrichment on DCNs

pin holes can be epoxied over if thereall the way through

my 1776 has 28mm vents an i run 125 mains
your talking 150cc bigger engine

ive got a spare DCN here with 24s in it and there tiny
be lucky to fit a needle through them
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posted on October 27th, 2009 at 10:02 PM



apart from the fact its running too rich, i still reckon there is way to much fuel getting down the right side somehow.
i'm thinking worn or dirt caught in needle/seat leading to flooding
not forgetting that there is an air leak there as well, just to confuse matters further.
simon...i think you should get a smaller main, a pair of top cover gaskets,carby base gaskets,inlet manifold gaskets(fibre ones) a can of carby cleaner and a clean bench.
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posted on October 28th, 2009 at 07:39 AM



is it dripping down the barrels when the motor is turned off??



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posted on October 28th, 2009 at 07:49 AM



hi B can't say i noticed( eyes stinging from hayfever and petrol/exhaust fumes)..was wet a few minutes after turning off
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posted on October 28th, 2009 at 09:10 AM



they really want pulling down and cleaning up with new kits through them
and float levels checked
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posted on October 28th, 2009 at 10:29 AM



Just ordered some kits and mains, so fingers crossed.
Thanks for all the help guys, really appreciate it :tu:




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posted on November 3rd, 2009 at 08:02 PM



Well its running......again..
Is anyone running the metal gaskets from manifold to head?
I think this might be causing leaks. Engine was picking up revs so I shut it off.




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posted on November 3rd, 2009 at 08:35 PM



yep...if you're talking about the standard vw ones they are fine.



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posted on November 5th, 2009 at 08:04 PM



Filed the bottoms of the manifolds and chucked some paper gaskets there instead.
We've got it running pretty sweet now! :cool:
Isn't blowing smoke like it used to now its got the smaller mains.
Plugs are cleaner too.
Sorry bout video, was getting dark when I took it.
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posted on November 6th, 2009 at 05:29 AM



Sounds Good Simon.

What were the specs on the engine again?
I know it is a 1915cc, but what Cam and heads?




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posted on November 6th, 2009 at 06:43 AM



YEehaa! Well done mate. Now break her in the go play with the locals



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posted on November 6th, 2009 at 07:19 AM



well done

Personally i use the paper gaskets




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posted on November 6th, 2009 at 08:44 AM



:smilegrin:
I have to say, most of the congratulations should go to Phil. Would still be running like a bucket of shit without him.

Dave,
Cam is mild w100
043 40x 35.5
8.3 CR
Counterweighted crankshaft.
Should do for my "first" engine :yes:




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posted on November 6th, 2009 at 09:53 AM



now its time to upgrade to porsce wheels..... :)

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posted on November 6th, 2009 at 11:42 AM



Thats the plan...gotta take care of a bit of debt first though....:lol:



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posted on November 8th, 2009 at 10:11 AM



What does it mean when one mixture screws does the opposite of what its supposed to?
Ie: When you screw mixture in on number two cylinder, rpm keeps increasing, right up until the screw botttoms out.

Joel suggested to check idle jets to see if it is the same as others. Just checked that and its 50, same as others :crazy:




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posted on November 8th, 2009 at 10:41 AM



have u pulled the screw out yet to make sure the tip isnt fcuked up?
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posted on November 8th, 2009 at 10:58 AM



Yep. Looks fine to me:
http://i260.photobucket.com/albums/ii19/trickysimon/IMG_0186.jpg




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posted on November 8th, 2009 at 04:16 PM



try turning the idle up and down with the idle screw on the linkage at the carby butterfly,
Turn the idle down on that carb then turn the mixture screw out and see if the revs change???




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posted on November 8th, 2009 at 04:40 PM



hey simon..thanks for the thanks
don't think its related to the idle screw..otherwise number one cylinder would behave the same.
i think you need to remove mixture screw and idle jet and blow them out with compressed air or carby cleaner etc, check where the idle jet goes in and make sure its clean and not out of shape, then screw them back in and try again. i'm suspicious there is something not right with the idle jet? (not the mixture screw)
you having fun yet?
phil
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posted on November 8th, 2009 at 05:44 PM



Already removed mixture screw and sprayed carby cleaner down the hole while engine was running today.
Got the shits after I go carby cleaner in my eye, so I came back inside :grind:
Stupid webers!




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posted on November 8th, 2009 at 06:33 PM



set the mixture to where the idle speed is normal
it doesn't mater if the screw is out a few turns.
when the motor is running pull the spark plug leads out of the distributor cap one at a time and place them back once the revs drop and
if the carbies working ok it will drop the revs the same on each cylinder. uno what I mean.

ps wear rubber gloves or use rubber handle pliers to prevent getting a zap




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