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Author: Subject:  Alyce the Baja
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posted on August 30th, 2010 at 11:44 AM



Quote:
Originally posted by matberry
Always good to get the off roaders out for a play, nice view up there too.....Keppel Islands by the looks, I have friends with that view, they live at Eagle Ridge, must be close by, and I know Rosland Bay Marina too :), any beach drivind allowed in the area? Thanks for posting.


Yeah. We're allowed to drive on the beach to the north of Yeppoon. These pictures are from South of Yeppoon.
I was down there Saturday afternoon for a few hours running amuck. Got stuck as the tyres on my car are highway terrains, and clog with sand in an insant, then they just spin in the sand like slicks in the rain. So we let them down to about 4-5psi and she just chugged through everything lol.


Another funny thing was, when we were up on that hill taking pictures, a guy came along on a dirt bike. He came over and asked how on earth we got the cars up there? :no: :no::no: Looks like another poor uneducated 4WD person. I told him they got up there without missing a beat, and mines been through alot worse lol.



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posted on August 30th, 2010 at 10:45 PM



I got stuck in this afternoon and did a bit more on the car.

I lashed out last week and bought some driving lights to go on the front bar. So I made up a few tabs to weld on. Clearance is a little tight but nothing hits. The bonnet misses the lights by about 10mm when it opens.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/P1040159.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/P1040160.jpg


I also made up some braces out of flatbar for the front barwork. These are to stop the front hoop folding upwards into the nosecone/bonnet if I hit anything. They are slightly different left to right because the RHS had to miss the steering box.

I also drilled some holes and added crush tubes for mounting some tow hooks I bought.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/P1040190.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/P1040191.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/P1040192.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/P1040193.jpg


And back on the car. The tow hooks are rated at something like 4.5t each, so I'll be missing a frontend before I break them. I just realised I also forgot to take a picture with the spotlights mounted will try to remember to get one tomorrow.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/P1040194.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/P1040195.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/P1040196.jpg


That's all for now, thanks for looking.



Smiley :cool:




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posted on August 30th, 2010 at 11:31 PM



Where did u get those tow hooks from? They certainly look sturdy :tu:



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posted on August 31st, 2010 at 05:13 PM



Good work. You'll have to let us know when you are back in Brisbane and we'll organise another Mt Mee run to see how your improvements have gone.



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posted on August 31st, 2010 at 09:26 PM



Quote:
Originally posted by bajachris88
Where did u get those tow hooks from? They certainly look sturdy :tu:


Repco. They are quite study :yes::yes:



Quote:
Originally posted by 11CAB
Good work. You'll have to let us know when you are back in Brisbane and we'll organise another Mt Mee run to see how your improvements have gone.



Funny you should mention that. I'm going to be down for Warwick then in Brisbane for the 4 weeks afterwards. I have Tafe on until the 29th.

Another Mt Mee run would be great! Or anywhere else that isn't paved for that matter!

And I can't say that I've made improvements. Just covered up more of the dodgery:lol::lol::lol:
Still trying to sort the carb out properly, I'll have to get someone to show me how to tune one when I'm down.:crazy:



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posted on September 2nd, 2010 at 08:12 PM



This evening after work I fitted the sand seal pulley I purchased from Classic a few weeks ago.

The kit, and new gland nut.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/P1040197.jpg


Old next to the new. The old pulley was buckled a bit, used to wobble around when rotating.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/P1040199.jpg


All fitted up! When in great, no trouble with installation, despite that I was working around the exhaust.
As you can see in the pictures it's degreed too, which will make setting the timing waaaay easier than the chicken scratches on the old one.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/P1040202.jpg



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posted on December 19th, 2010 at 10:13 PM



Long time no update, thought I'd put abit more in on my car and what's happened since last time.

Firstly, I was down in Brisbane during October. Went offroading at Mt Mee once again with the Manxclub. Once again had a ball!
Unfortunately my external harddrive crashed so I lost all my pictures. Still trying to get them recovered.

While I was down there I took the plunge and purchased some 31"x10'5" all terrains for the back of the car. was previously running 30".
The car is a little slower and hills on the highway kill it a bit more. But offroad they just don't compare. The new tyres are a far more aggressive tread pattern, and in the driving I've done since getting them I can easily say they are better then the old ones in every way.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0505.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0506.jpg


But having bigger tyres has come at a cost. They have highlighted a new problem. Under compression they were rubbing on the inner guards.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0508.jpg


I have plenty of sets off rims so I hunted through until I found a set that have 26mm more offset than the ones the tyres are on.
I drove the car around on 185s for a day while they were being swapped onto the new rims which I had powdercoated.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0510.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0517.jpg


I also prefer the look of the new wheels too, shown here with the tyre on. Compared to the ones that were on the car.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0519.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0520.jpg


with the old wheels the tyres were about 1 1/2 inches inside from the lip of the guard. Now they are about 1/2 an inch. Fills the guard better and looks far better.

Old and new comparison pictures.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0514.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0526.jpg


Now I just have to get bigger ones on the front!!


Next little upgrade that I performed was the install of a 2-way radio.

It's a Uniden UH015SX, bought it and the aerial off one of my brothers mates for bugger all. It's quite a nifty little unit, does lots of fancy things that I've yet to learn how to work.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0531.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0532.jpg


This is where I decided to mount it. Under the dash on the passengers side. I can still reach it very easily, and there isn't really much loss of kneeroom for the passengers.
I taped the area first before drilling the holes to stop under of the pretty paint from chipping.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0534.jpg


Got some fancy stainless screws to put the mount in place. I also placed some rubber grommets in between the plate and the body to give the radio a softer mounting and cushiony ride :crazy:


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0536.jpg


I screwed the handpiece bracket to the side and all done!


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0538.jpg


Next I had to mount the aerial. Luckily when I built the car and pulled the harness through the pillar I had the foresight to run two coaxial cables to the back of the car. One is for the 2-way and the other is going to be for my stereo if I ever get round to it. It was a simple matter of soldering some connections on and plugging everything in.
I'm just running a stainless angled aerial bracket for the moment but I plan to weld some tabs on down the track.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0540.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0541.jpg


Now I can listen in on Dave and Graham complaining about how horrible my car is offroad when we go to Mt Mee next :lol::lol::lol:


Some of you probably saw my thread in the tech section asking about how to fix a bent framehorn.

http://forums.aussieveedubbers.com/viewtopic.php?tid=87624 

Lets just say I had a particularly great day rockcrawling in the Baja last Saturday and managed to bend the LHS framehorn down about an inch :mad:

I've been driving it like this all week, it took me until Tuesday to notice the crooked engine and find the damage :no:


http://i933.photobucket.com/albums/ad172/smileyman1968/SAM_0580.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/SAM_0581.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/SAM_0582.jpg


So I rolled her into the carport on Friday afternoon (sorry mum) and it wasn't long before cage was off then engine out and the transaxle was unbolted, brake lines/wiring/cables disconnected etc


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0617.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0618.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0619.jpg


I got to this point and tried to roll everything out but run into and snag cause my tyres were too big and hitting the guards :lol: Had to jack her up some more :D


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0620.jpg


Definitely bent :!:


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0621.jpg


Fortunately the topside wasn't cracked or warped at all, just alittle bent. Can't say the same for the underside though.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0622.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0623.jpg




Luckily I have a bit of crap lying around which comes in handy in times like these.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0624.jpg


First thing I did was wirewheel the paint and mud and llamas off the framehorn. So I could get a good look at everything and because I was having to weld on it later.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0626.jpg


Then I carefully cut the damaged metal out and drilled the spotwelds.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0627.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0628.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0629.jpg


The spare rear end supplied the replacement piece. As well as the plate to weld along the underside for additional strength.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0632.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0630.jpg

I heated the horn alittle and put the jack under it to get it back to original location. Took lots of measurements and made sure the car was level.
Welded the piece in. Was a bitch welding overhand, wish I could have put the car in a rotisserie or something to flip it over.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0633.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0635.jpg


Then I cut the strengthening plate to length and hammered it until it was a snug fit over the underside. I also had to notch it and bend it a little to get it to follow the curve of the horn better.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0636.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0637.jpg


Cranked up the amps and laid some good beads :D


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0654.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0655.jpg


It was a little messy but all the welds turned out quite good. I gave it a little smooth over with the flapper to remove any bumps or sharps then gave it a few coats with red primer (POR15 will have to wait as I have to drive this to work tomorrow)


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0656.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0657.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0658.jpg


Dad thought it necessary to take a picture of my dropping a gearbox on my face :lol: :lol:

When I put everything back together I left of the secondary shock bottom mount plate. They normally bolt on with the springplates, but I haven't been running the twin shocks for a while now. Just saved about half a kilo of unsprung weight per side :tu::tu:


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0659.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0662.jpg


Everything back in and running, I did some rough measurements and I think the left side is still a few mill lower than the right. But I can live with that :punk:


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0660.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0661.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0663.jpg


Problem sorted!!



Smiley :)




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posted on December 20th, 2010 at 05:30 PM



Good to see you back on the road Smiley



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posted on December 20th, 2010 at 11:02 PM



YOU BLOODY CHAMPION!

No mucking around, u just get stuck straight in. Thats tops mate :tu:




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New engine in process: 94mm p&bs, 74mm C/w chomol Crank, 35.5x39 SP heads, turbo. Wierd combo, hopeful torque monsta!
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posted on January 12th, 2011 at 09:37 PM



Just a quick one. Did a little bit on the Baja Christmas weekend.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0675.jpg


She's getting a headlining on the 18th at the trim shop. So I lashed out and bought some dynamat. Really good stuff, bought a roller too and put it on myself.

The pack I purchase was a 'boot kit' to do the boot on a sedan. I've done some quick measurements and I'm easily going to enough to the the roof, door, rear quarters, parcel shelf and under the backseat. And I'll probably still have some left over too.

The main thing to remember with dynamat is that it's an acoustic vibration dampener, it stops panels from vibrating a transmitting noise. So you only need to cover the center 25% of a panel to stop it vibrating. Any more than this and you're wasting time and money.
Probably why their 'boot' pack will do most of my car :lol: :lol::lol:


One other little mod that I knocked up in at some stage in the last few weeks is the installation of an LED reversing light. It's only hooked to a switch on the dash for the moment but some day when I have a Kombi box I'll patch it through that too.

Seems to work quite well :tu::tu::tu::tu::tu:


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0699.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0700.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0701.jpg


It seems I don't have a picture of it bolted to the car. I'll try to remember to get one at some stage



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posted on January 12th, 2011 at 11:02 PM



You should have moved the plate 5mm to the left.... much stronger then... :P



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posted on January 12th, 2011 at 11:12 PM



Quote:
Originally posted by Smiley
Now I can listen in on Dave and Graham complaining about how horrible my car is offroad when we go to Mt Mee next :lol::lol::lol:



Smiley :cool:


Hahahahahhaha...... you have to find the right channel first...... :P




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posted on January 12th, 2011 at 11:38 PM



Quote:
Originally posted by 11CAB
Quote:
Originally posted by Smiley
Now I can listen in on Dave and Graham complaining about how horrible my car is offroad when we go to Mt Mee next :lol::lol::lol:



Smiley :cool:


Hahahahahhaha...... you have to find the right channel first...... :P


I've worked out how to make it scan!

And the plate doesn't need to be that strong! It's only one tiny lightweight little light!

Besides I still haven't decided what I want to do with the rear barwork yet. I might double tube it like the front.


Smiley :cool:




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posted on January 15th, 2011 at 10:35 PM



Well on Thursday on the regular trip up to Rocky something a little special happened. I decided to wipe the mud spatter off the speedo :lol::lol::lol:

Nah just kidding, it was this.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0800.jpg


And now it's time for a service :D


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0801.jpg


Today I pulled everything out of the back of the car and started cleaning it up for painting.

These are shots of before I wirebuffed all the crap off.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0797.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0798.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0799.jpg


And here's some shots after i laid down a couple of coats of pure POR15 goodness :tu:


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0803.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0802.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0804.jpg


Lucky I'm going to have trims to cover up all my shoddy runs.


Got a little bit more dynamat pressed down too.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0805.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0806.jpg


Going to do some more tomorrow, goodnight everyone!



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posted on January 21st, 2011 at 06:19 PM



Looking good Smiley, always makes me smile when people do a job properly.

Can I ask 1 question about the Dynamatt?
Once you've bought the matt, can you then cut the sheets/matting to your own size?

Thinking about using some in the Golf, but not sure if I can cut it (myself) to better fit certain area's of the car.

Thanks:D




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posted on January 22nd, 2011 at 06:29 AM



Quote:
Originally posted by ryana89
Looking good Smiley, always makes me smile when people do a job properly.

Can I ask 1 question about the Dynamatt?
Once you've bought the matt, can you then cut the sheets/matting to your own size?

Thinking about using some in the Golf, but not sure if I can cut it (myself) to better fit certain area's of the car.

Thanks:D


You sure can. It's cuts fine with normal scissors or a knife.

And cheers for the positive feedback too :tu:



Smiley :cool:




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posted on June 7th, 2011 at 09:44 PM



Wow. It's been quite a while with no movement. But so much has happened with the car. Time for an update.


We left off with dynamat.

Here's the finished rear parcel shelf area.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0807.jpg


And here's a couple of quick pictures of the flag I put on her for Australia day. Used an old towball and just welded a piece of box section to the top of it. You have no idea how many people loved it and waved and, screamed and hollered as I drove past. It was great.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0823.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0824.jpg


Now one thing I have always hated about my car is the shitty 6V wipers. Especially with the amount of rain that QLD was having at the end of last year and the start of this one.

So messing around with the bits and bobs I had. I managed to cobble this together. It's a 12V motor, arms and spindles. On a 6V frame. So they are spaced perfectly for the holes in the plenum panel. The other thing I had to do was modify the little drive arm that attaches to the shaft coming our of the wiper motor. It was cut and rewelded 180° out from usual. Because the 12V wipers park on the wrong side for a 6V car. But now mine park on the same side as a 6V car. The arms are bent the wrong way and I still have yet to modify these, I'll get around so it someday :blush:


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0808.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0809.jpg


One other thing I had to do was drill the hole in the dash slightly larger so that the later model 3 position switch (off, slow and fast) would fit.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0821.jpg


Arms sit up slightly into my vision but I am used to it now. I will need to get around to bending the arms back in the other direction someday.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0822.jpg


I can honestly say that this is the best modification that I have ever done to this car.
The wipers actually work!!
The splined arms stay in the same place and don't move around!
The arms have great spring pressure and stay stuck to the glass and wiping water! Even at speeds over 40km/h, or in wind!!!!
They and 12V and 2 speed. Can't ask for much more. Now I just need to read Joel's thread again and start collecting for an intermittent upgrade.

Another thing that happened this year was the death of the stock 12V VW starter I had spinning the engine. Being 40 years old and expecting it to keep working was asking too much. Especially given it's been underwater a fair few times on creek crossing and dunked in mud a few times etc.

So I bit the bullet and bought a Cranky Kit from Brisbane.
http://www.crankykits.com.au/ 
I really can not recommend this product highly enough. The quality, fit and finish is second to none and it solves a problem that I'm sure has plagued plenty of dubbers over the years.

Here's the old VW starter just before it came off. You can see the dents in the solenoid housing where I coaxed the last few weeks of life from her :lol: :lol:


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0887.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0888.jpg


Here's the new Subie starter which took it's place. Kit came with all the bolts and hareware required to fit it. You will also notice the Subie starter is a reduction drive, which means more torque and less amperage draw.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0889.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0890.jpg


Unfortunately I don't seem to have a picture of the thing fitted to the car!! Rest assured it went on with no hassles and I have not even had to think about looking at it since. The noise took a little getting used to, but on a daily driver that gets used as much as my Baja, I would never go back!

Ok. Now at some point my trusty little 1300 single port had decided enough was enough (about March I think). And decided that oil was better suited to watering the lawn then staying inside an engine case. Long story short it's dead now. The little engine didn't do too badly considering that I got it second had with no history, then put 80000km on it in 2 years. And they were hard miles too. So I can honestly say that I think it served me a lot better and longer than I expected.

So I 'borrowed' the engine out of my Semi-auto (1600 TP), converted it back to manual and slotted it in. I was plagued with idling troubles that I have only just recently been able to fix.

But when I got it I decided to put my 31PICT carby onto. So I got my hands on an adapter plate. Problem was that the fuel pump linkage hit the adapter when the throttle was opened. I didn't want to modify the linkage so I opted to space the carby upwards with some plate. I can it out, drilled out the hole, ground the hole to size with a rotary burr, smoothed it out with some flapped wheels. The made some gaskets and 'ported' the spacer plate and adapter plate to match one another and to the carby/manifold.

All seemed to turn out well in the end and the car runs great.
Here are some pictures.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0898.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0899.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0900.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0901.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0902.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0903.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0904.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0905.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0906.jpg



Smiley :)




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posted on June 7th, 2011 at 10:41 PM



No doubt about you Smiley, you sure are a problem solver.



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posted on June 7th, 2011 at 11:04 PM



Ok. New (spare) engine is in and car is running great. Work decided to send me to Mackay for 3 weeks to learn transmissions from the experts up there. 4 Hours drive from home.

It's 10:30 on the Thursday night, second week in. Disaster strikes while offroading near the beach in Mackay. I bottom the car out quite badly while moving quite quickly on a dirt road.
Once back at the motel I discover that I've managed to rip a large chunk of mag out of the case and she's pissing oil. And I have to drive her home again the next afternoon.

Fortunately I managed to get some blue goop from the Loctite family the next day at work. Patched her up good enough to stem the arterial bleed and drive her home the next day. I stopped every 50km and checked the oil. Only had to top her up once, was only slowly dripping.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0907.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0908.jpg


Saturday, oil drained, engine out, flipped upsidedown so damage could be assessed. Turns out I ripped off the node that one of the case studs goes into. But this was not where the oil was leaking from. The oil was leaking out from under the sump plate. Turns out when I slammed down hard on the engine and broke the piece out it pushed that half of the case up. Causing the point where the case halves meet to be ajar and a little step where oil could leak out.

Case stud and sump plate removed. Took me ages to scrape all the blue gunk off!


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0909.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0910.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0911.jpg


Blue gunk completely cleaned off. Ended up using the wire brush attachment in the grinder and drill. Stud was put back in place with the nut loose. The case halves were levered until they were back where they were supposed to be with a flat, square sealing surface for the sump plate.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0912.jpg


Then the metal I broke off was replaced with this. It's called Quiksteel. A very good product that I bought from Repco. And from my experience with it I would highly recommend it I now keep a tube in the car with me.
It's a putty that you knead together then put in position, sets in 4 minutes. Then you can, cut/drill/machine etc it. Withstands high temperatures etc. I put it over the damaged area to replace the missing metal and left it overnight before tightening the nut on the stud. So far I've had no leaks from it. Overall very happy.
Sump plate was resealed and put back on. Oil replaced. Then I drove it back to Mackay again on Sunday afternoon :D


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0913.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0915.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0918.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0919.jpg



Smiley :cool:




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posted on June 7th, 2011 at 11:06 PM



Quote:
Originally posted by beetleboyjeff
No doubt about you Smiley, you sure are a problem solver.



Thanks Jeff. Wait until you read the post I just put up :lol::lol:


Smiley :cool:




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posted on June 7th, 2011 at 11:17 PM



What more can I say..............:tu:



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posted on June 7th, 2011 at 11:18 PM



More great *cough* luck from 2 weeks ago. I was on my way to work in the morning, around 25km into my drive along the highway when a Hilux decides to overtake me on the roadworks just before Rocky. He pulled back round in front of me quite close and a rock (from the dirt road due to the roadworks) came off his back wheel and hit my windscreen I went from seeing a lot to bugger all in a split second. Fortunately I was only doing 60km'h (also due to the roadworks) so I was able to brake and pull over safely. I pushed the glass out onto the side of the road but kept the rubber. I then decided it would be best to drive home and grab another car instead of continuing to work.

It was 6 in the morning and bloody cold with no windscreen and no jacket!!!

Here are a few pictures I took that afternoon.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0927.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_0926.jpg


I was lucky that the local windscreen guy is a top bloke and he came round the next day and put one of my spares in for the time being. I've gotten him to order me a brand new laminated windscreen that I will have fitted when it arrives. The spare will do me until then.




That's about up to date with the car. There's probably things I've missed, but I guess they mustn't be too important if I forgot them :lol::lol::lol:

I ordered some LED brake lights and an LED interior light which should show up this week some time. Went and got some door switches to put in the pillars etc.




One more thing I just remembered. My clutch decided to explode on the weekend. But more on that and pictures tomorrow!



Smiley :cool:




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posted on June 8th, 2011 at 01:11 AM



Bloody hell smiley. What did you do break a mirror, walk under a ladder etc? At least you are keeping it going.



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posted on June 8th, 2011 at 04:21 PM



Quote:
Originally posted by baghall
Bloody hell smiley. What did you do break a mirror, walk under a ladder etc? At least you are keeping it going.


hahahahaha. Nothing like that. These are pictures from this whole year. And she does a lot of km.

And I didn't even mention that someone backed into me and punched a nice little hole in the 'glass bonnet.......in my own driveway!!





Well on the weekend some friends and I decided to head up to the local beach/dune spot. It's called 5 Rocks and it's a '4WD only' area.

The hardest part about getting to 5 Rocks is when you first get out there, there is a large dune/hillclimb that needs to be accomplished. But once you climb that you are set for the rest of the day, it is the hardest part so you can easily drive the rest if you can get up the hill.

There are two tracks side by side. One is quite hard and the other is a lot easier. Me being me I decided to try the hard one. I got 99% of the way to the top when I got bogged down. A few more attempts and I wasn't getting any further so I took the easy track and was up top in minutes.

Now after this point I noticed that my gearbox and clutch were behaving funny when we started driving again. It seems I didn't have a clutch and was having to 'crash' change through the gears. Having since pulled the engine out I discovered that the clips had fallen off of the throwout bearing. So I drove around the whole day like that on the dunes and beach. Had a great day while out there like we always do.

Then as we were leaving about 5 minutes before we were back on the blacktop I pulled up and let the convoy catch back up again. Then when I went to takeoff I had nothing. Clutch was just slipping and spinning. So we towed the old girl home and the next morning I had the engine out.

It would appear that the last clutch I bought (only 6 months old!) was an 'el cheapo Chinese POS. The linings off one side of the clutch plate had completely turned to dust. There was piles of it in the bellhousing and outer rim of the flywheel.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_1024.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_1025.jpg


On Monday I bought a brand new, high quality German clutch to replace it. The look and finish is 10 times as good as the old one. Put it in this morning and she drives like a new car! No mores shudders or jerks. Just smooth smooth smooth!!


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_1026.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/SAM_1027.jpg


That's all for now folks. No doubt I'll break something else soon!


Smiley :cool:




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posted on June 8th, 2011 at 05:17 PM



Quote:
Originally posted by Smiley

That's all for now folks. No doubt I'll break something else soon!


Smiley :cool:


Hope not smiley. I'll have to get up to QLD one day it would be good to see the 2 bajas running together with the same colours on them.

BTW that starter motor kit you bought looks the goods. Con I ask how much it set you back and where you got it from?




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posted on June 8th, 2011 at 05:20 PM



Just go to http://www.crankykits.com.au/  and that should have all the info you need.



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posted on June 8th, 2011 at 10:16 PM



Thanks Mark!



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posted on June 8th, 2011 at 11:00 PM



Hey Smiley, thanks for sharing. Another classic case of cheap parts costing MORE $$$.

Nice to see the sprung center disc this time, good choice. :tu: :tu:




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posted on June 9th, 2011 at 07:49 PM



Quote:
Originally posted by matberry
Hey Smiley, thanks for sharing. Another classic case of cheap parts costing MORE $$$.

Nice to see the sprung center disc this time, good choice. :tu: :tu:


The old one was sprung too! Look at the pictures.

It really is on a whole different level to drive with the new clutch. So smooth.

As soon as I had it fitted I drove it into a drain on the side of our driveway. Then with minimal revs and slight slipping of the clutch she just walked straight out. No slips, no shudders, no fuss. LOVE IT!!





Quote:
Originally posted by baghall
Hope not smiley. I'll have to get up to QLD one day it would be good to see the 2 bajas running together with the same colours on them.

BTW that starter motor kit you bought looks the goods. Con I ask how much it set you back and where you got it from?


Yeah or I'll have to come down!

The starter motor is great. I can not recommend it highly enough. After the wipers it's the next best thing I've done to the car.


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posted on June 9th, 2011 at 10:26 PM



Quote:
Originally posted by Smiley
The old one was sprung too! :cool:


Ok my bad, but it wasn't the centre that failed.




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