| [ Total Views: 155941 | Total Replies: 67 | Thread Id: 59170 ] |
| Pages: 1 2 3 |
|
|
 dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
Threads: 178
Registered: January 6th, 2005
Member Is Offline
Location: Gold Coast
Theme: UltimaBB Pro Blue ( Default )
Mood: 591
|
| posted on January 31st, 2007 at 10:58 PM |
|
|
No good with 'Shape Aluminium" JT ?
Is that in inches?
5 pieces of 5x6 x 1" thick?
| Quote: | Originally
posted by westi
That's mad Alan.
|
|
|
|
Midget-JT
Learner Dubber
Posts: 7
Threads: 0
Registered: January 23rd, 2007
Member Is Offline
Theme: UltimaBB Pro Blue ( Default )
|
| posted on February 1st, 2007 at 04:02 PM |
|
|
| Quote: | Originally
posted by dangerous
No good with 'Shape Aluminium" JT ?
Is that in inches?
5 pieces of 5x6 x 1" thick?
|
hi dave yes in inches .thanks jt
|
|
|
Midget-JT
Learner Dubber
Posts: 7
Threads: 0
Registered: January 23rd, 2007
Member Is Offline
Theme: UltimaBB Pro Blue ( Default )
|
| posted on February 7th, 2007 at 04:46 PM |
|
|
hey Dave we have found some material ,alumec 89 a Swedish material with better properties than 7075 and its on our doorstep and cheaper to ,sounds all
good to me . did you see we had a response from don pauter that was a good boost i can tell ya and he doesnt mind if we bounce ideas between us ,we
wont be giving to many secrets away you never know what he will do with them  .the head will be on its way to rader racing in San Diego, California to have the ports finished of . the plan is to have john rader
work them up were they can be used on the 4.6 - 5" bore .when we get them back we will get them digitized then finish the machining. the crankshaft
just needs the oil holes put in and that can go for heat treatment and then ground and finished .thanks jt
|
|
|
dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
Threads: 178
Registered: January 6th, 2005
Member Is Offline
Location: Gold Coast
Theme: UltimaBB Pro Blue ( Default )
Mood: 591
|
| posted on February 8th, 2007 at 08:03 AM |
|
|
Hi JT and Greg,
Good to know you were able to source some material.
NOW. What are you making with it!!??
That is a great contact to have with Don Pauter.
Treat him well and he will give you the shoes off his feet.
You can both gain by the association.
People in the past have taken advantage of him,
so it is refreshing to see that he still has some "bounce".
Looking forward to seeing those heads Dude!!
| Quote: | Originally
posted by westi
That's mad Alan.
|
|
|
|
VWCOOL
23 Windows of Awesome
Posts: 5158
Threads: 235
Registered: June 19th, 2003
Member Is Offline
Location: In the shed... Lake Macquarie NSW
Theme: UltimaBB Pro Blue ( Default )
Mood: happy to help
|
| posted on February 8th, 2007 at 08:08 AM |
|
|
...just put a subie in it...
Seriously, awesome project fellers
Pay your debts, CxxT
|
|
|
Doug Sweetman
Veteran Volks Folk
Nil Bastardo Carborundum
Posts: 2128
Threads: 58
Registered: September 23rd, 2002
Member Is Offline
Location: Perth, W.A
Theme: UltimaBB Pro Blue ( Default )
Mood: sweeeeet 
|
| posted on February 8th, 2007 at 09:23 AM |
|
|
effing brilliant...... love this type of full custom work, as an engineer it really gets my juices going so to speak....
|
|
|
promach
Casual Dubber
Posts: 22
Threads: 0
Registered: December 30th, 2006
Member Is Offline
Location: Nelson New Zealand
Theme: UltimaBB Pro Blue ( Default )
|
| posted on February 8th, 2007 at 12:43 PM |
|
|
A little more progress being made...
[ Edited on 8-2-2007 by promach ]
| Error |
| Sorry, you must be a registered user in order to download attachments. |
|
|
|
|
Midget-JT
Learner Dubber
Posts: 7
Threads: 0
Registered: January 23rd, 2007
Member Is Offline
Theme: UltimaBB Pro Blue ( Default )
|
| posted on February 8th, 2007 at 01:31 PM |
|
|
hey dave your right about dp . the material will used for the main caps and will be with us about tuesday or wednesday of next week .thanks jt
|
|
|
Midget-JT
Learner Dubber
Posts: 7
Threads: 0
Registered: January 23rd, 2007
Member Is Offline
Theme: UltimaBB Pro Blue ( Default )
|
| posted on February 12th, 2007 at 02:56 PM |
|
|
hey guys we did some more work on the barels over the weekend ,more pics to follow in the next few days:thumb jt
|
|
|
promach
Casual Dubber
Posts: 22
Threads: 0
Registered: December 30th, 2006
Member Is Offline
Location: Nelson New Zealand
Theme: UltimaBB Pro Blue ( Default )
|
| posted on February 17th, 2007 at 05:13 PM |
|
|
We have been making slow progress, have the barrels up in the mill right now to finish cutting the cooling fins .Got the plate for the main caps on
thursday also have to make a fixture for John Rader to bolt the head down to the flow bench for him to do his "thing" . Starting to look at using
software to take the heads to their full potental instead of doing by "grinding and grinding" away .the software allows the user to make changes
then reflow the heads, once done take the model and convert it into code for the mill .You have to thank god for the 21st century
|
|
|
dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
Threads: 178
Registered: January 6th, 2005
Member Is Offline
Location: Gold Coast
Theme: UltimaBB Pro Blue ( Default )
Mood: 591
|
| posted on February 17th, 2007 at 05:27 PM |
|
|
That sounds pretty good Greg.
Does that mean you can get John Rader to do just one of each port,
and then mirror them for the adjacent cylinder?
Is this particular head going to be for the 4" bore?
How's those crankshaft oil holes going?...joy!
| Quote: | Originally
posted by westi
That's mad Alan.
|
|
|
|
promach
Casual Dubber
Posts: 22
Threads: 0
Registered: December 30th, 2006
Member Is Offline
Location: Nelson New Zealand
Theme: UltimaBB Pro Blue ( Default )
|
| posted on February 17th, 2007 at 06:13 PM |
|
|
All we are having John do is one set of runners , then will have them digitized , make that into a 3d model run it in the software to see if it can be
improved, mirror it, import it back into my cam software and thats all she wrote
Yes it will be used on the 4" bore but are making it so that it can be used on the 5" bore if so needed .Later will look at a overhead/twin cam head
set up ,this opens up the area of beening able to make a crank with a "big" throw on it
[ Edited on 17-2-2007 by promach ]
|
|
|
Boostn
Wolfsburg Wizard
Posts: 657
Threads: 28
Registered: April 21st, 2005
Member Is Offline
Theme: UltimaBB Pro Blue ( Default )
|
| posted on February 18th, 2007 at 12:06 AM |
|
|
WOW !
Is this one of those time that we call you NZ guys Aussies?
VOLLKOMMEN ART
nick@vollkommenart.com
Speed and Style
|
|
|
dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
Threads: 178
Registered: January 6th, 2005
Member Is Offline
Location: Gold Coast
Theme: UltimaBB Pro Blue ( Default )
Mood: 591
|
| posted on February 18th, 2007 at 05:43 AM |
|
|
| Quote: | Originally
posted by Boostn
Is this one of those time that we call you NZ guys Aussies?
|
YEAH!
Can we throw back Russel the telephone guy,
and swap him for Greg and JT?!!
| Quote: | Originally
posted by westi
That's mad Alan.
|
|
|
|
promach
Casual Dubber
Posts: 22
Threads: 0
Registered: December 30th, 2006
Member Is Offline
Location: Nelson New Zealand
Theme: UltimaBB Pro Blue ( Default )
|
| posted on February 18th, 2007 at 08:43 AM |
|
|
And destroy a perfect love hate relationship that we already have.
|
|
|
tayloredvw
Seriously Crusin Dubber
Posts: 165
Threads: 39
Registered: May 17th, 2006
Member Is Offline
Location: Gold Coast
Theme: UltimaBB Pro Blue ( Default )
Mood: make love not war
|
| posted on February 18th, 2007 at 06:49 PM |
|
|
wow this sort of stuff blows your mind, gotta love engineering. good luck felas, even if you are new zealanders.
Maybe we could have a trans tasman challenge some time?
|
|
|
promach
Casual Dubber
Posts: 22
Threads: 0
Registered: December 30th, 2006
Member Is Offline
Location: Nelson New Zealand
Theme: UltimaBB Pro Blue ( Default )
|
| posted on February 19th, 2007 at 01:59 PM |
|
|
here's the bummer JT is english it could be said his great-great-granddad gave you the opportunity to be an "aussie". Yes I'm a kiwi out of
the last 17 yrs 15 were spent in the states
[ Edited on 19-2-2007 by promach ]
|
|
|
promach
Casual Dubber
Posts: 22
Threads: 0
Registered: December 30th, 2006
Member Is Offline
Location: Nelson New Zealand
Theme: UltimaBB Pro Blue ( Default )
|
| posted on February 25th, 2007 at 09:54 AM |
|
|
Here's the photos of the finished barrel. We only have to bore it out to size for the sleeve and then we are done...
Back onto the block next...
Does anyone know good supplies for carbon fibre. I am aware of Fibregast, Aircraft Spruce and Diversified in CA. Because of the war and airbus, a
lot of the carban has been taken up and is hard to get. Any input is appreciated.
Greg
| Error |
| Sorry, you must be a registered user in order to download attachments. |
|
| Error |
| Sorry, you must be a registered user in order to download attachments. |
|
| Error |
| Sorry, you must be a registered user in order to download attachments. |
|
|
|
|
promach
Casual Dubber
Posts: 22
Threads: 0
Registered: December 30th, 2006
Member Is Offline
Location: Nelson New Zealand
Theme: UltimaBB Pro Blue ( Default )
|
| posted on March 5th, 2007 at 04:54 PM |
|
|
The wife has a few problems posting photos of some of the finished parts
the barrels are all done , next up is working on the block /cam drive . Would like to
make carbon pushrods along with the injector bodies . When this project is finished just might get into some thing that has my interest...... carbon
blowers but that will need to wait for now
greg
|
|
|
humpty
Bishop of Volkswagenism
Posts: 3336
Threads: 139
Registered: September 2nd, 2002
Member Is Offline
Location: Fremantle
Theme: UltimaBB Pro Blue ( Default )
Mood: Totally boosted!
|
| posted on June 10th, 2007 at 05:27 PM |
|
|
So Greg.... Hows it all going with JT's project?
|
|
|
promach
Casual Dubber
Posts: 22
Threads: 0
Registered: December 30th, 2006
Member Is Offline
Location: Nelson New Zealand
Theme: UltimaBB Pro Blue ( Default )
|
| posted on June 14th, 2007 at 06:34 AM |
|
|
Progress
| Quote: | Originally
posted by humpty
So Greg.... Hows it all going with JT's project?
|
Making slow progress. We'd been having trouble with this forum so hadn't posted anything. Hope this photo's give you a good idea how things
are.
I couldn't help but put together what we have so far.
Greg
[ Edited on 13-6-2007 by promach ]
|
|
|
dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
Threads: 178
Registered: January 6th, 2005
Member Is Offline
Location: Gold Coast
Theme: UltimaBB Pro Blue ( Default )
Mood: 591
|
| posted on June 14th, 2007 at 06:52 AM |
|
|
| Quote: | Originally
posted by humpty
So Greg.... Hows it all going with JT's project?
|
Have a look here, some good photos:
http://www.cal-look.com/forum/index.php?topic=16637.245
| Quote: | Originally
posted by westi
That's mad Alan.
|
|
|
|
promach
Casual Dubber
Posts: 22
Threads: 0
Registered: December 30th, 2006
Member Is Offline
Location: Nelson New Zealand
Theme: UltimaBB Pro Blue ( Default )
|
| posted on June 14th, 2007 at 06:57 AM |
|
|
Thanks Dave for the link to Cal-look. I still seem to be experienceing problems with posting photos, especially when going the photobucket route. In
fact this seems to freeze me up every time.
For those who haven't seen it yet here's another link to ALL the photo's posted to date.
http://s162.photobucket.com/albums/t270/foldhaziracing/Pro%20Machining/
|
|
|
dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
Threads: 178
Registered: January 6th, 2005
Member Is Offline
Location: Gold Coast
Theme: UltimaBB Pro Blue ( Default )
Mood: 591
|
| posted on June 14th, 2007 at 07:14 AM |
|
|
highlight 'IMG Code'
right click(to open a window) then 'copy'
right click(to open a window where you want the photo)
then paste using RIGHT mouse button
[ Edited on 13-6-2007 by dangerous ]
| Quote: | Originally
posted by westi
That's mad Alan.
|
|
|
|
Dasdubber
A.k.a.: Alan Agyik
23 Windows of Awesome
DAS Resto Haus
Posts: 5746
Threads: 289
Registered: August 26th, 2002
Member Is Offline
Location: Gold Coast
Theme: UltimaBB Pro Blue
Mood: feeling fine...
|
| posted on June 14th, 2007 at 05:27 PM |
|
|
Judging by the cal-look thread - you guys are certainly getting a lot of interest in the US. I'm really enjoying watching as the enging progresses
despite not being able to contribute any valuable technical input!
Alan
|
|
|
humpty
Bishop of Volkswagenism
Posts: 3336
Threads: 139
Registered: September 2nd, 2002
Member Is Offline
Location: Fremantle
Theme: UltimaBB Pro Blue ( Default )
Mood: Totally boosted!
|
| posted on June 14th, 2007 at 11:06 PM |
|
|
I hope you can master the technical difficulties of AVD.... I have been following the thread on the Cal-look forum for sometime, but I thought we
could use something like this over once more.... It's a bloody marvel of an engine you and JT are building....
By all means, keep it coming!
|
|
|
Midget-JT
Learner Dubber
Posts: 7
Threads: 0
Registered: January 23rd, 2007
Member Is Offline
Theme: UltimaBB Pro Blue ( Default )
|
| posted on June 16th, 2007 at 05:04 PM |
|
|
hi alan what technical input did you like to talk about as we are all ears thanks jt
|
|
|
promach
Casual Dubber
Posts: 22
Threads: 0
Registered: December 30th, 2006
Member Is Offline
Location: Nelson New Zealand
Theme: UltimaBB Pro Blue ( Default )
|
| posted on August 5th, 2007 at 04:43 AM |
|
|
Over the last couple of weeks we have been very busy here at the shop with work and have not done to much with the engine . Plan to put the block back
up on the mill and finish up a few things ,will be back with some shots later today or in the morning
Greg
|
|
|
Dasdubber
A.k.a.: Alan Agyik
23 Windows of Awesome
DAS Resto Haus
Posts: 5746
Threads: 289
Registered: August 26th, 2002
Member Is Offline
Location: Gold Coast
Theme: UltimaBB Pro Blue
Mood: feeling fine...
|
| posted on August 5th, 2007 at 08:05 AM |
|
|
| Quote: | Originally
posted by Midget-JT
hi alan what technical input did you like to talk about as we are all ears thanks jt
|
Hi JT, what I meant was that due to my limited experience with hi-po engines and machining processes, there is not a lot of input I can
provide....however I am enjoying reading and watching so I can learn. So any info and details you guys post is appreciated! I've been following along
with the cal-look forum thread from the start.
Best of luck with the project - it will be a momentous occasion when you finally get to fire-up stage!
Alan
|
|
|
70Turbobug
Learner Dubber
Posts: 11
Threads: 2
Registered: September 2nd, 2006
Member Is Offline
Theme: UltimaBB Pro Blue ( Default )
|
| posted on August 11th, 2007 at 02:47 AM |
|
|
Wow!! What you guys can do is incredible!! Fantastic project! Will this be a naturally aspirated engine? How much horsepower are you expecting?
It´s good to see that you guys are doing this kind of work and developement.I think I´ve found another source for a custom crank...
|
|
|
| Pages: 1 2 3 |
