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Author: Subject:  Workshop pics.......
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posted on September 30th, 2015 at 04:21 PM
Air Cleaners


Stock rect air cleaners like the Supers have work really well.
They're also butt-ugly and look funny. Oh, and I don't have one.

I do have an oil bath air cleaner though, and they work well for mild 1600s like the one I'm building, but they also tend to spit crap everywhere on bumpy gravel corrugated roads......which is probably 10-20% of where I drive.

So, first cut the oil bath section off, keeping the very base (it will be used as a top for the new air cleaner).
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/Mod%20Air%20Cleaner%202_zpsdbhhefqh.jpg

Put a hole in an old chrome air filter lid, then slide it over the centre trumpet to get the right height for whatever filter you want to run. I'm using a Unifilter, when oiled properly they last for yonks, and in all my stuff I have yet to find ANY dust at all in the inlet tracts on my bikes or my cars.
I've doubled-up the filters, so you can see how it sits inside.
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/Mod%20Air%20Cleaner%203_zpsdqfrekos.jpg

In case you think it's only a piddly air filter that will be restrictive, this old air filter sat on a single Stomberg BX on top of a 1641, that pushed a '63 Baja to high-15s. I rekn that means they have enough flow!
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/Mod%20Air%20Cleaner%201_zpsvyosneql.jpg

Cool! No oil splats, good dust protection, full hot air flaps, with no intake restriction on a centremount manifold.
And it doesn't look like an upside-down toy boat.
:lol:
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posted on September 30th, 2015 at 05:53 PM



It's a bit ugly I guess, but hey, it's gasless MIG welding up 0.6mm, so I can live with it. The centre trumpet is still 3" long.
The base on the inside......
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/mod%20air%20cleaner_zpsgijozuui.jpg
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posted on September 30th, 2015 at 06:01 PM



How the heck did you manage to weld that? Whats your secret??
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posted on September 30th, 2015 at 07:32 PM



Swearing.
LOTS of swearing!
:lol:

I watched a bloke repair a cracked bike clutch cover once with a Comet kit. THAT is skills, just amazing.
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smile.gif posted on October 31st, 2015 at 06:14 PM
Slide Hammer


Step 1. Find assorted little bits of treasure. No, it's NOT scrap. :)
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/Slide%20bits_zps5gw3hcc4.jpg

Step 2. Spend a few hours whistling away in the shed.
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/Slide%20done_zpsytq6cuv7.jpg

Step 3. HUH! I guess it works!
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/Slide%20Hammer_zps6sftdrxs.jpg
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posted on November 8th, 2015 at 07:27 PM



I thought I'd try to get the interior paint colour a bit closer to VW Off-White, so played around with a few little extra tints.

Yep, completely and utterly wrong! :lol:
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/paintmatch%202_zpsjdpl03sz.jpg

Looks a lot like Porsche Stone Grey though when you're next to it.
Hhmmmmm............

Oh, at least this bit went sorta according to plan I guess. ;)

http://i1212.photobucket.com/albums/cc458/MODNROD/VW/paintmatch%201_zps5vo4pkjq.jpg
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posted on November 30th, 2015 at 06:15 AM
"Superstocker" rockers


I needed a new set of rockers, so I bought some brand new OEM VW "Rhino" rockers that take 9mm adjusters.
So then I thought I'd get some new OEM quality adjusters with wide feet, but without having to worry about sketchy and patchy aftermarket quality control or the horrendous cost of Porsche elephant feet.

So, drill out the 9mm adjuster threads......
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/rhino%20rockers%20001_zpshofw2o2m.jpg

Tap for the new adjusters.
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/rhino%20rockers%20002_zps4wgzw0i0.jpg

Stock 8mm adjuster on the left after 86K km of good hard service.
Wide foot adjuster from a late Kombi on the right.
Big difference in contact patch for the valve tip.
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/rhino%20rocker_zpszot0wmxg.jpg
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posted on December 4th, 2015 at 07:20 PM
Apprenticing.......


http://i1212.photobucket.com/albums/cc458/MODNROD/VW/Daniel%20doing%20bushes_zpsk28jnrb2.jpg
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posted on December 22nd, 2015 at 11:26 AM



It's nice to be putting in clean stuff instead of taking out greasy stuff.

http://i1212.photobucket.com/albums/cc458/MODNROD/VW/oil%20gallery%20plugs_zpslrosjxcx.jpg

http://i1212.photobucket.com/albums/cc458/MODNROD/VW/Gearbox%20in_zpszbz5xrae.jpg

http://i1212.photobucket.com/albums/cc458/MODNROD/VW/front%20arms_zpsbbygrf0p.jpg
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posted on December 22nd, 2015 at 10:43 PM



Looking good,Keepem coming......Keeps me awake on night shift.
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posted on December 28th, 2015 at 10:25 AM



:D

Who here is ex-Service?

Who here knows what an "elephant" is?

:D



v





v






v






v







v




http://i1212.photobucket.com/albums/cc458/MODNROD/VW/tennessee%20dawn_zpsdizwwpxi.jpg
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posted on December 31st, 2015 at 08:17 AM



http://i1212.photobucket.com/albums/cc458/MODNROD/VW/tennessee%20dawn%20too_zpsfj4kl0mq.jpg
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posted on January 11th, 2016 at 06:13 AM



Trying to make a late-model "W" decklid......

http://i1212.photobucket.com/albums/cc458/MODNROD/VW/W%20decklid_zpswlqqueee.jpg
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posted on January 11th, 2016 at 08:39 AM



" Trying to make a late-model "W" decklid......"

I've got to see that when it's finished!

:)




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posted on February 6th, 2016 at 02:39 PM



More "W" decklid stuff. I had to do it over a couple of times due to lack of skills and technique! :lol:
Here we are now, and after cleaning up with a grinder and 1/2 tub of reofil it should be ready for priming.
A panel man I am not, but hey it's good fun to try, and I can always get another decklid if I stuff it up.

http://i1212.photobucket.com/albums/cc458/MODNROD/VW/Decklid%201_zpsdfzxwc8j.jpg

I especially like the rounded shape of the decklid now, I managed to get rid of that ugly bulge these things have stock, happy with that.

http://i1212.photobucket.com/albums/cc458/MODNROD/VW/Decklid%202_zpsz5qh8wg1.jpg
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posted on February 19th, 2016 at 05:54 AM



Steering box, new balls and seals.

http://i1212.photobucket.com/albums/cc458/MODNROD/VW/rebuilt%20steering%20box_zpsr6r7zwot.jpg
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posted on February 21st, 2016 at 05:07 PM



Standard Beetle brake M/C fitted into a '73 Superbug with new brake lines bent up to suit..........

http://i1212.photobucket.com/albums/cc458/MODNROD/VW/new%20brake%20MC%202_zpstsyseynm.jpg
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posted on February 29th, 2016 at 11:06 AM



http://i1212.photobucket.com/albums/cc458/MODNROD/VW/chamber%20clearancing_zpshzx9ff4q.jpg
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posted on April 11th, 2016 at 04:44 PM



I want to test the flow of some simple head and valve seat work, and the easiest way to do it is to use a basic and simple open manometer.

So after taking the centre out of an old spark plug (as per David Vizard, great idea!), I put a bit of poly tubing in with resin.
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/manometer%20adaptor%201_zpsqdaaw1ix.jpg

Now I have somewhere neat and tidy to put the clear tubing hose from the manometer.
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/manometer%20adaptor%202_zpsyozxzlnz.jpg
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posted on April 27th, 2016 at 01:31 PM
Clean air everywhere.........


Flutterby! Zigged when he shoulda zagged.
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/P1030393_zpspmseey7t.jpg

That explains the musty smell through the vents.......
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/P1030395_zpscnbbgwxs.jpg

Betterer
http://i1212.photobucket.com/albums/cc458/MODNROD/VW/P1030396_zpsttvmq0k6.jpg

The air filter for the engine was even worse! :crazy:
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posted on May 3rd, 2016 at 07:42 PM
CAUTION: non-VW content..........


........but still sorta interesting.
I haven't been able to get much shed time, been a bit off-colour, but did feel up to pottering a bit, so plonked an old race can onto my perfectly OK street bike commuter, just made up a slip-on.
Just for testing purposes of course.

:smilegrin:

http://i1212.photobucket.com/albums/cc458/MODNROD/Bikes%20and%20scoots/P1030402_zpsfbqa4dmi.jpg

Anyway, the interesting bit.
Look at the colouring on the short joiner pipe, seems to be drawing nicely, an even gradual blend of colour, a good sign of working OK. You should have similar colouring on an exhaust collector, any spots or banding and you have a mismatch somewhere.
http://i1212.photobucket.com/albums/cc458/MODNROD/Bikes%20and%20scoots/P1030404_zps2wua8umj.jpg

Normal VW stuff resumed soon hopefully.........
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posted on May 14th, 2016 at 12:49 PM



http://i1212.photobucket.com/albums/cc458/MODNROD/VW/P1030415_zpsgmt7z0j4.jpg
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posted on May 16th, 2016 at 06:31 PM



Quote:
Originally posted by modnrod
Trying to make a late-model "W" decklid......


.......and yep, I'm still trying (I can be very trying at times apparently). It seems OK enough to me to keep going at it though.

http://i1212.photobucket.com/albums/cc458/MODNROD/VW/Photo%20on%2016-05-2016%20at%204.21%20PM_zpssjyg3veb.jpg
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posted on June 4th, 2016 at 12:09 PM



*sigh* Good to know it's fixed.

http://i1212.photobucket.com/albums/cc458/MODNROD/VW/P1030465_zpses9junuf.jpg
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posted on June 14th, 2016 at 07:29 PM



http://i1212.photobucket.com/albums/cc458/MODNROD/VW/P1030472_zpssldfmzvf.jpg
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posted on June 15th, 2016 at 08:39 AM



I am also enjoying this thread. Some good work going on, and cool to see the kids involved and learning.

Hey what is the brand/name of that oil filter sandwich setup. Where can I find them?
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posted on June 15th, 2016 at 09:45 AM



Here you go, just one place to get them........

https://www.summitracing.com/int/parts/hda-205/overview/ 

I rekn Rocket Industries over there, Aeroflow, Speco maybe, they're all in Sydney.

If you get the 3/4"-16 remote oil filter and sandwich plate set-up, then you can use all the very common filters available. I've just bought a box of Mann 719/30 filters for my New Beetle, but they also fit this mount perfectly too, so I have the option of just making it go with a stock VW filter to start with if I want (MUCH easier packaging due to size, and sharing service parts).
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posted on June 15th, 2016 at 05:09 PM



New steel fuel line, just some clamps to finish up. Every time I run lines I use steel telling myself it's "proper", then every time I swear and curse for hours calling myself an idiot for not using aluminium!
:lol:

http://i1212.photobucket.com/albums/cc458/MODNROD/VW/P1030479_zpslnkllly5.jpg
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posted on June 20th, 2016 at 10:51 AM



Looks the goods mate. :tu:
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posted on June 20th, 2016 at 03:51 PM



Awesome work :tu:
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