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Author: Subject:  Alyce the Baja
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posted on December 26th, 2012 at 07:09 PM



great to read and see back at it..
if only matty b could do that sort of thing in the last lot of pics :lol:




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posted on December 26th, 2012 at 07:40 PM



How come you only put a new seat belt on the drivers side .
Apart from that it looks like you say better than it has in some time , good work .




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posted on December 26th, 2012 at 08:55 PM



That's cause I couldn't get the old one on the passengers side unbolted :grind:

And I hate the new one on the drivers side anyway. It tangles too easy and doesn't feel the same as the old one. I think I might put the old one back in.



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posted on December 27th, 2012 at 11:46 AM



Excellent work on the rear brakes, they are almost made for the job.
Thats the ideal rear disc setup to have with drums for the handbrake.
The modern ones that just lever on the piston for park brake are crap.

Hows the bias with them being from a heavier front engine car?
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posted on December 27th, 2012 at 12:24 PM



Quote:
Originally posted by Joel
Excellent work on the rear brakes, they are almost made for the job.
Thats the ideal rear disc setup to have with drums for the handbrake.
The modern ones that just lever on the piston for park brake are crap.

Hows the bias with them being from a heavier front engine car?


Bias is still towards the front. It'll still lock the front wheels up first on the road. But you're stopping so quick you barely even notice :D

I just need more braking on the back now. You can buy plenty of brake upgrades for a Commodore, which is another reason why I went this way :)





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posted on December 29th, 2012 at 08:21 PM



Quote:
Originally posted by nils
Didn't know you could done for oversize tyres on a baja.
does anybody have copy of the modification guide that states vw types 1,2 and 3 are exemt from that rule due to beach buggy heritage?


I think the document you are thinking about is this..... It's dated 12/93

http://i1080.photobucket.com/albums/j322/VWNuts1/2FDB956B-7EE2-40E7-9020-CB8F41E45CC3-2490-00000337CE6D6D06.jpg

http://i1080.photobucket.com/albums/j322/VWNuts1/24E47EA8-9EAF-4036-B41C-C09DE81092D0-2490-00000337E34DCBA7.jpg




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posted on January 4th, 2013 at 06:47 PM



Funny i have some stocko beetle rims infront of me and they are ET30



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posted on January 4th, 2013 at 09:05 PM



good to hear back in action!
you still have time to get down to DI this weekend for the annual Manx club beach trip!
c u there :crazy:




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posted on January 6th, 2013 at 12:18 PM



Quote:
Originally posted by h
good to hear back in action!
you still have time to get down to DI this weekend for the annual Manx club beach trip!
c u there :crazy:


I wish I could have made it. I hope you all had a ball without me!!



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posted on January 6th, 2013 at 12:21 PM



Not being able to go a few days without taking a grinder to the car. I decided to do something I should have done months ago.


http://i933.photobucket.com/albums/ad172/smileyman1968/Pictures%20of%20Alyce%20for%20Facebook/DSCN1260_zps2a46558f.jpg


Shock mount all trimmed for maximum ground clearance. This has actually hung me up before in some ruts a few months ago.


http://i933.photobucket.com/albums/ad172/smileyman1968/Pictures%20of%20Alyce%20for%20Facebook/DSCN1261_zpsb8142442.jpg


Went and did some local tracks to see in the New Year. Hope you all had a good time and have been misbehaving yourselves :D


http://i933.photobucket.com/albums/ad172/smileyman1968/Pictures%20of%20Alyce%20for%20Facebook/DSCN1337_zps285ec41d.jpg


I can't say she'll outflex a 4WD. But it certainly has a lot less trouble driving this sort terrain.


http://i933.photobucket.com/albums/ad172/smileyman1968/Pictures%20of%20Alyce%20for%20Facebook/DSCN1339_zpsd0186ce5.jpg


Teetering on the top!


http://i933.photobucket.com/albums/ad172/smileyman1968/Pictures%20of%20Alyce%20for%20Facebook/DSCN1345_zps4104377b.jpg


New favouite picture of the car :D


http://i933.photobucket.com/albums/ad172/smileyman1968/Pictures%20of%20Alyce%20for%20Facebook/DSCN1346_zps84256ab3.jpg


That's all for now folks, and it brings you all up to date on the car.
I'm hoping to kick my rear tank into full swing as well as make a start on my new front end with rack and pinion steering.
Thanks for reading.



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posted on January 6th, 2013 at 02:22 PM



Hey smiley,

Did you get my PM ?




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posted on January 6th, 2013 at 04:24 PM



Quote:
Originally posted by nils
Hey smiley,

Did you get my PM ?


Hey Nils. No I didn't. Could you please try resending it?

Or try emailing me on smileyman3000@gmail.com



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posted on January 20th, 2013 at 10:10 PM



Hey all. A couple of quick updates with some stuff that's been happening with the car.

Dad bought me some new lights for the front. So I fitted them up one afternoon. I am still running the 130W bulbs that I had in the old ones, but the new lights have far better reflectors and work great! Plus they are blue so match the car :D

Here is the new lights.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1349_zps4162eb4c.jpg


And here is a shot comparing it to the old ones.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1348_zpseb95aac3.jpg


Both fitted. it didn't take long cause I used all the old wiring and didn't have to move the mount holes at all.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1352_zps58ee6ea3.jpg


All fired up!
They shine out a very white light, which is a lot better for your eyes if you're traveling long distances with them on.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1351_zpsde9214ea.jpg



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posted on January 20th, 2013 at 10:30 PM



Well I made some good headway on the second fuel tank over the weekend.

As I mentioned previously it's a standard Bay Kombi tank and I'm fitting it behind my rear seat. I go the frame made up previously and got some holes drilled and welded nuts to the underside to hold the tank down. I'm using standard beetle fuel tank clamps. 3 per side for a total of 6.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1353_zpsf36615ce.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1355_zps7800e92d.jpg


The backseat area was next to cop the grinder. Making a hole for the bottom hump in the tank to sit through. So the outline it external of the interior. This will all be sealed up.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1357_zpsed6a043c.jpg


And now the tanks sits down in plate like it should.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1358_zpsc2844db5.jpg


Made up some feet for tank supports. And fitted them to the frame. Sorry for the blurry picture.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1365_zps1e49abde.jpg


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1366_zps3ab4ca22.jpg


All mounted in place. Now we just need to work out the filling, draining and breathing. And a firewall to cover it all :D


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1368_zpse7b03dbc.jpg



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posted on January 20th, 2013 at 10:38 PM



Ok. So now it's time to cut a big hole in the side of the car for the filler.

I marked everything out with tape to try and get it all in the right spot. I wanted it to line up with the bottom of the side window so it will be aesthetically pleasing to the eye. Mighty big words there :D


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1360_zps02169880.jpg


I was originally going to hole saw it out. But the holesaw was blunt and my battery drill kept going flat. So out came the grinder again!


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1362_zps23cccd98.jpg


All cleaned up with the die grinder.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1363_zps2a5680cb.jpg


Here is the filler section that I cut out of the Kombi when I got the tank. I cut it down so it fits in the hole perfectly. Will be using the standard Kombi rubber elbow at the top and cut down metal fill line too.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1364_zps473ffb8c.jpg


And this is how far I got through welding it in before I ran out of MIG wire. I have another spool, but it was getting late so I decided to call it a night for now.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1369_zps81025ac5.jpg


More very soon.



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posted on January 21st, 2013 at 04:46 AM



Ah............ cutting holes in the body, the mark of a true baja owner



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posted on January 21st, 2013 at 08:30 AM



Hi Smiley,

That's a really good idea relocating the lower shock bolts up and lopping the bottom of the trailing arms.
I've bashed mine in on several occasions too.


I've got that exact same set of blue Narva Ultimas on my 4x4, one of the best upgrades I can recommend doing to them is fitting a HID kit.
I've gone through and done that with all my cars now, makes a night and day difference if you pardon the pun.
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posted on January 21st, 2013 at 12:14 PM



Thats super neat Smiley.

This is my favorite thread on here at the moment.

Thanks
Isaac
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posted on January 21st, 2013 at 11:05 PM



Quote:
Originally posted by nils
Ah............ cutting holes in the body, the mark of a true baja owner


I bet you know how that feels!! :crazy:


Quote:
Originally posted by Joel
That's a really good idea relocating the lower shock bolts up and lopping the bottom of the trailing arms.
I've bashed mine in on several occasions too.


Yeah. Also gains a bit more down travel too. I'm At the limit of the shocks now though.


Quote:
Originally posted by Joel
I've got that exact same set of blue Narva Ultimas on my 4x4, one of the best upgrades I can recommend doing to them is fitting a HID kit.
I've gone through and done that with all my cars now, makes a night and day difference if you pardon the pun.


I like the way you think good sir. And I do think they will be a mod I will pursue when funds allow.


Quote:
Originally posted by IWL_86
Thats super neat Smiley.

This is my favorite thread on here at the moment.

Thanks
Isaac


Aww shucks man. That means a lot. I wasn't sure that many people even read my thread.
More updates soon. I finished welding the filler in today and painted the parts for the filler hoses.


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posted on January 22nd, 2013 at 04:59 AM



Bigger shocks! Bigger shocks! Bigger shocks! :D

depending on how much beach work you do at night, I can't recommend the HIDS. The salt spray off the ocean has the same effect as fog and the HIDs just turn everything into a white abbyss




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posted on January 22nd, 2013 at 10:30 PM



Quote:
Originally posted by nils
Bigger shocks! Bigger shocks! Bigger shocks! :D



You are a bad influence you know that!! This car is still my daily remember. So no plans to go too crazy with her just now.


Quote:
Originally posted by nils
depending on how much beach work you do at night, I can't recommend the HIDS. The salt spray off the ocean has the same effect as fog and the HIDs just turn everything into a white abbyss


I'm still going to be running normal halogen light for my headlights. If I fit HIDs it will only be into the driving lights. So I will be able to turn them off when they are too bright, like on the beach.
I'm also looking into maybe getting an LED lightbar too :D



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posted on January 22nd, 2013 at 10:44 PM



Super awesome effort Daniel! :tu: You'll be able to keep that jerry can you carry under the hood at home :lol:

As always, a VERY tidy inspirational job! :tu:




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posted on January 22nd, 2013 at 10:47 PM



Got a tiny bit more done on the car tonight.

Both tanks will not feed into the engine at the same time. They will be independently selectable from a switch on the dash. I will only have one fuel gauge, so when you switch tanks it will switch over senders too and display what is in the selected tank.
I've bought a dual inlet, single outlet solenoid fitting to take care of this. It has two positions. Energised is one tank (one inlet), and not energised is the other. You can see it here with the new fuel filter I'll be fitting at the same time.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1373_zps644de7b7.jpg


And here as another shot of the new filter. It's a bolt on replaceable one with a water trap and drain bung. I just have to get some fittings for it to suit my fuel hose size.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1374_zpsb1c1463d.jpg


I got some more MIG wire and finished welding the filler in. Ground it down and primer it for now. I will have to spend a little time filling and sand the area before a proper respray.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1370_zpse51b495b.jpg


Here is what the elbow looks like hanging on the inside.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1372_zpsa82ab16f.jpg


And with the cut down Kombi filler tube fitted with some silicon hose.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1375_zps3f0708d6.jpg


I also made a start on templates to make up the covers for over the fuel tank.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN1376_zpsa7edb599.jpg


Thanks for reading. That's all for now.



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posted on January 23rd, 2013 at 07:53 AM



:tu::tu::yes:



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posted on February 17th, 2013 at 09:32 PM



:yes::tu::tu::tu:



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posted on March 20th, 2013 at 08:11 PM



Well this afternoon I replaced steering box number 5 with steering box number 6.

I have a few things I want to get finished off on the car in the next few weeks and then the rack conversion in going to be right at the top of the list. Ideally I would like this done for the Gold Coast VW show in May.

More soon, I'll try and keep busy.



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posted on March 21st, 2013 at 08:42 AM



Re-visited to check how you went with the exhaust and ended up reading most of the thread again. your Baja is really coming along so many good ideas mate! keep it up.



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posted on September 1st, 2013 at 11:50 AM



Here's a sneak peak of something I've been working on.


http://i933.photobucket.com/albums/ad172/smileyman1968/Alyce%20the%20Baja/DSCN0247_zps959800c2.jpg


I have a lot more pictures to resize. I'll have to get onto it and post them up.


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posted on September 1st, 2013 at 03:00 PM



About time we saw some progress shots and by the look of that your guards are going to end up looking like mine



Don't let body work get in the way of real suspension travel
Memberbajachris88
A.k.a.: Chris Leete
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Mood: A bee bit ma' bottom, now ma' bottom's big!

posted on September 2nd, 2013 at 11:17 AM



Super hyper mega exciting stuff for Fraser! Just be sure to not run over Frog when you tower past on the sand :D



(ô_!_/ô) (ô_!_/ô)
69' baja: kombi box, thing spindles, irs, disc front, type 3 rear drums, 2 inch lift kit, 31x10 rears. :tu:
New engine in process: 94mm p&bs, 74mm C/w chomol Crank, 35.5x39 SP heads, turbo. Wierd combo, hopeful torque monsta!
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