| [ Total Views: 30351 | Total Replies: 216 | Thread Id: 105844 ] |
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 vduboy
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| posted on February 20th, 2016 at 05:40 PM |
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Crap poor bugger.. Maybe the previous owner was full of it when he said it had some engine work.. Not good at all mate..
It will all be OK in the end, if it's not OK it's not the end!
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baghall
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| posted on February 21st, 2016 at 01:11 PM |
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Yeah I don't really believe sellers.
Engine is definitely toast. Had a look today and nothing to see on the outside. So did a gentle turn over of the engine and a clunking was heard.
Sounds like a bottom end or a rod has given out.
68 Baja - It's a growing pain!
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Scottkombi
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| posted on February 22nd, 2016 at 01:43 PM |
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That doesnt sound good - kind of like what happened to mine.
I even nearly bought a new exhaust but realised the noise was still there after I removed the offending old crappy exhaust.
After getting another engine and taking it to my mechanic for some gaskets to make it a really good engine - my mechanic said it may have just been a
hydraulic lifter.
I did check the valves to see how well they were working by taking off the rocker covers to find a push rod was beside the rocker arm not fitted in
the recess of the arm it as it should.
I fixed this and put it back but I now think it still could have just been a dodgy lifter. You can fix these by removing the push rods through the
head, remove the push rod tube and then you can get them out or at least inspect the cam?
This may be your problem and be much cheaper to fix than what mine is costing me.
88 Caravelle Syncro Camper
89 Caravelle GL microbus - 5 speed
69 Microbus
05 Mk5 Golf 1.9 TDi DSG
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baghall
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Ben Hal Outlaw Bushranger
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| posted on February 23rd, 2016 at 08:43 PM |
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Well I am curently preparing to give Henrietta open heart surgery, so I will be looking into that but engine doesn't want to turn over anymore.
Hoping to start the strip down on the weekend.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
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baghall
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Ben Hal Outlaw Bushranger
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| posted on March 13th, 2016 at 06:49 PM |
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Bought a 2.1 wbx on epay last weekend. Got it for a good price. Turns over nicely but have decided to do rebuild on it. Started the teardown today.
Hopefully get it mounted on the engine stand Monday so I really get into it. Thinking new rings, bearings and will see how the pistons and bore look
once I have it apart. Gives me an opportunity to get all the fuel lines and water hoses replaced as well!
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car
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baghall
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Ben Hal Outlaw Bushranger
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| posted on May 5th, 2016 at 07:30 PM |
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Well finally got around to washing the parts for the new motor after the tear down. Seems like a bit of a mixed bag. 1 head has a split in it and the
other is a bit suspicious. Big end bearings showing wear but at least in 1 cylinder I can still see the honing marks.
Can't load photos at the moment.
68 Baja - It's a growing pain!
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Smiley
A.k.a.: Daniel Stephens
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| posted on May 8th, 2016 at 08:05 PM |
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Nice work man!
Sucks about you engine. Keep up the good work and we might be able to go offroading together in our buses!!
Smiley 
If you said I was a Volkswagen man, you'd be right.
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baghall
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| posted on May 8th, 2016 at 08:24 PM |
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Hey Smiley, maybe we can one day but we just have to keep working at them for now.
I have actually decided to get Mike at CBB to reassemble all the internals for the engine due to needing it done faster than I can. Also have a hernia
and am waiting for surgery so need to be smart about the engine change over. I need to spend my efforts on removing and preping for new engine. New
fuel lines and water pipes.
68 Baja - It's a growing pain!
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baghall
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| posted on May 30th, 2016 at 08:02 PM |
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Well engine is finally out and the 2nd engine I bought is now with Mike at CBB to get the internals sorted. Hopefully not much longer and I'll have
her back on the road.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
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baghall
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Ben Hal Outlaw Bushranger
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| posted on June 1st, 2016 at 06:06 PM |
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Trying to get the flywheel bolts undone yesterday and broke a 10mm allen key.
However was able to crack them this afternoon by using a butane heater used to make creme brulee, to heat the bolts. Love it when i have a win
unexpectedly.
68 Baja - It's a growing pain!
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85 T3 Kombi - still growing
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Smiley
A.k.a.: Daniel Stephens
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| posted on June 1st, 2016 at 06:39 PM |
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| Quote: | Originally
posted by baghall
Trying to get the flywheel bolts undone yesterday and broke a 10mm allen key.
However was able to crack them this afternoon by using a butane heater used to make creme brulee, to heat the bolts. Love it when i have a win
unexpectedly.
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Nice work mate. I have used heat before in that same way. Using my little butane soldering iron to put some heat into stuff.
They must have been tight, or just loctited?
Smiley
If you said I was a Volkswagen man, you'd be right.
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baghall
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Ben Hal Outlaw Bushranger
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| posted on June 1st, 2016 at 10:47 PM |
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Tight Smiley very tight!
I don't think this engine has been out ever except for clutch plate changes.
68 Baja - It's a growing pain!
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baghall
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Ben Hal Outlaw Bushranger
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| posted on June 14th, 2016 at 09:32 PM |
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Well 2.1 is finally apart. Mike had some trouble getting head studs out but managed to get them out with heat and gentle persuasion. But looks like
more money required for the build. Needs new:
Heads
Studs
Crank
Pushrods
Pushrod tubes
Big end bearings
Little end bearings
Clearly last rebuild was only half done. At least she will be right when i get her back, but my cheap van has increased in value by approx. 500%  
68 Baja - It's a growing pain!
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pete wood
A.k.a.: figure itout
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| posted on June 26th, 2016 at 05:31 PM |
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New crank? Sad face  
Sure you don't want to put an EJ25 in?
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baghall
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| posted on July 5th, 2016 at 11:41 PM |
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Been thinking I should have Pete, it wouldn't have been much dearer in the end. I really prefer the sound of a good vw motor over the subis. If I
have to do this again I will probably go subi. Mike had difficulty getting a new crank and cam and when he found a supplier they apparantly wanted to
charge close to 3 times what he quoted me. Fortunately he found good 2nd hand ones on his shelves so we are using them. Can't wait for it to be back
and in the van. So miss driving her and my other vehicle is now off the road.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
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pete wood
A.k.a.: figure itout
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| posted on July 7th, 2016 at 09:12 PM |
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Oh well. There is something cool about staying with the factory stuff. I totally get that. Also done the subaru thing and that was pretty fun too.
Hopefully this motor lasts a long time. Waterboxers are great motors, but a lot of people didn't do the specialized servicing they really needed.
One day I'd love to build an aircooled motor up with a 2.1L crank. 
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baghall
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Ben Hal Outlaw Bushranger
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| posted on July 16th, 2016 at 10:21 PM |
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Preping the engine bay for painting with POR15. 2.1 engine should be ready soon.
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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
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baghall
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Ben Hal Outlaw Bushranger
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| posted on July 24th, 2016 at 05:49 PM |
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Painting for rebuilt engine
Got final coat done in engine bay as well as 1st coats on engine mount and cross member.
Can't wait to get new engine in!
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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car
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baghall
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Ben Hal Outlaw Bushranger
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| posted on August 4th, 2016 at 04:24 PM |
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Decided I wasn't happy with having the edge around the engine hole yellow when engine bay is now a nice grey. Also with the newly rebuilt 2.1 looking
so nice I have had to clean up more parts and paint them - including inlet manifolds, heatshield over exhaust and headers
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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
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 Bizarre
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| posted on August 4th, 2016 at 07:07 PM |
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looking great!
credit to you
Futue te ipsum!!!
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baghall
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Ben Hal Outlaw Bushranger
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| posted on August 6th, 2016 at 12:41 PM |
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Thanks bizzare
Also including a photo of headers painted
| Quote: | Originally
posted by Bizarre
looking great!
credit to you
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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
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baghall
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| posted on August 6th, 2016 at 06:20 PM |
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Assembly has started. Not alot done today as I slept in late and struggled to get engine from car and onto engine stand an my own. Almost dropped it
once .
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68 Baja - It's a growing pain!
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baghall
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| posted on August 7th, 2016 at 05:24 PM |
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More slow progress today cause it takes me all morning to get off my ass and moving. Found some issues with the thermostat housing. Firstly found a
wasp nest inside cleaned everything up and then found that the housing jas a decent crack in it. Also suspevt thermostat not working.
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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
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vduboy
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| posted on August 7th, 2016 at 05:44 PM |
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Do you reckon that's what killed that last motor mate??
It will all be OK in the end, if it's not OK it's not the end!
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baghall
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| posted on August 7th, 2016 at 05:54 PM |
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Nah tyhi is from the 2.1 I bought. I think th e 1.9 might hve lost some oil as it is very dirty in the bell housing and the front of the motor. Also
only had about half the oil that i expected to empty out.
| Quote: | Originally
posted by vduboy
Do you reckon that's what killed that last motor mate??
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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
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baghall
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| posted on August 10th, 2016 at 11:08 PM |
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Got these parts today so will be running home straight after work to get them onto the motor before dark.
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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car
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baghall
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Ben Hal Outlaw Bushranger
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| posted on August 31st, 2016 at 08:55 PM |
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Did some baking tonight also a photo of the quality welding on an exhaust I had custom made last year. Unbelievable that the business was proud of
their work.
Also photo of engine. Currently waiting for some more parts and working on the remainder of the exhaust. Using the muffler and wonderibg whether
catalytic converter that I removed from the 2.1 would be any good. Any suggestions on how I can check it?
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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car
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baghall
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Ben Hal Outlaw Bushranger
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| posted on September 9th, 2016 at 08:16 PM |
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Bit of work planned thjs weekend. Finish exhaust, and all going well I am going to try and fit the syncro springs in the rear.
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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car
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baghall
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Ben Hal Outlaw Bushranger
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| posted on September 11th, 2016 at 05:02 PM |
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Sadly not alot achieved but did get exhaust pieces made up. Still need to drill and tap for the O2 sensor though.
Straight tubing was flanged by hand with ball pein hammer as didn't have the correct tools.
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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car
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baghall
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Ben Hal Outlaw Bushranger
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| posted on October 30th, 2016 at 05:07 PM |
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Well this bitch has finally beaten me. 3rd attempt to get the engine in has failed. Bought a new clutch alignment tool and all., but still unable to
get it all lined up.
Anyone interested in helping me get it in. Willing to pay for time!
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car
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