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Author: Subject:  Kustom 1302 S BUG - SLIPPING CLUTCH - Engine back out, pics now up!
MemberDylanTheDubber
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posted on August 24th, 2012 at 05:39 PM
NEVER GONNA STOP, NEVER GONNA GIVE UP


Slowly Getting the VW Love back pumping thru my veins.

This is where we are at. Got the engine out and striped down to long block stage. Still don't know the cause of no compression and cylinder head problems.

http://img708.imageshack.us/img708/5347/dscf7043e.jpg

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posted on August 24th, 2012 at 09:00 PM



crack her open mate. stay with it you'll get there!:tu:



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posted on August 24th, 2012 at 09:24 PM



Hi Dylan
Gotta admire your hard word and dedication mate. Must be great knowing that you are doing all this pretty much yourself. Hope to see you up around my way some day giving the car a good run.
Cheers Mark
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posted on August 25th, 2012 at 07:47 AM



Thanks Mate, When i do get enthusiastic back i work hard at it and get stuff done, i just need a bit of motivation :)

Yeah Got a sore back now from engine removal and strip down all done by myself in a few hours yesterday. But the Help of tools and gear helped heaps.

Yes Mark you deffinatly will see me around up that way. Bundjalung and Yaegl Country is My Home and I Belong There.

Im going to enjoy my weekend and then will get back into the engine stuff next week. Keep your eyes here and Stay Posted.

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posted on August 26th, 2012 at 11:38 AM



This is what the bug should look like by Next year.

http://img836.imageshack.us/img836/8837/1302dub.jpg

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posted on August 26th, 2012 at 06:40 PM



Dylan save your back mate and get it up on a 20 litre drum or if you have a solid bench i have an engine stand that will mount in a vice or bolt to the bench that you can have a loan of. good to see you motivated again.:tu:
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posted on August 26th, 2012 at 06:42 PM



Quote:
Originally posted by DylanTheDubber
This is what the bug should look like by february next year.

http://img836.imageshack.us/img836/8837/1302dub.jpg

From Dylan



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posted on August 27th, 2012 at 06:07 PM



Les,
Cheers Mate! Would Be Great to Loan one to do the work.
What engine parts new and used do you have left over? P.M me?

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Originally posted by grumble
Dylan save your back mate and get it up on a 20 litre drum or if you have a solid bench i have an engine stand that will mount in a vice or bolt to the bench that you can have a loan of. good to see you motivated again.:tu:
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posted on August 27th, 2012 at 07:17 PM



dude, is the oil baffle plate from under the generator stand upside down?
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posted on August 27th, 2012 at 07:37 PM



Good spot!
Yes it is mate, but it came off when i too the stand off and i didn't pay attention when puttin it back on but everything will be fixed but before motor goes all back together.

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posted on September 13th, 2012 at 04:26 PM



What do you think guys? I Can't Exactly See Any damage to Cause Loss of Compression? Someone who knows heads can give us a heads up on whats happning here?

http://img546.imageshack.us/img546/7862/dscf7064y.jpg

[img]http://img198.imageshack.us/img198/5313/dscf7065g.jpg
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http://img833.imageshack.us/img833/2382/dscf7066m.jpg

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posted on September 13th, 2012 at 04:40 PM



Hi Dylan

Its hard to tell from the photos but look for any point were the metal to metal seal between the barrels and heads has leaked.

Were all the head nuts tight?

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posted on September 13th, 2012 at 04:40 PM



first pic looks like a crack between spark plug & valve seat so probably losing compression there, also looks like cylinders might not be 100% seated in the cylinder heads, so losing a bit more there as well.

other pictures look like youve got a major rusty bore, so i'd guess sweet FA compression there.




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posted on September 13th, 2012 at 04:51 PM



Bolts Were All Tight, Heads Were Re-Tourqued at Last Major Service.

Yes theres a Crack in the spark plug thread, valves look okay to me but idn what to look for there.

Also there tiny bit of rust on number 1 but i scratched off easy as and motor cranks over fine.

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posted on September 13th, 2012 at 08:07 PM



That #1/2 head has been loose, you can see where its been blowing the compression out.
Fairly typical of those early twinport 10mm stud engines.
it may be pulling the threads in the case.
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posted on September 13th, 2012 at 08:13 PM



Check the barrel surface too where the piston rings slide up and down. It shouldn't be a shiny mirror surface unless worn. Another loss of compression :tu: Rehone and rings and all sorted.



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posted on September 13th, 2012 at 10:51 PM



Put some petrol on in the combustion chamber of the head and if drains back out through the port you will know if you valve seats are knackered



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posted on September 14th, 2012 at 08:49 AM



Thanks Guys!

Will Try All Those Things Suggested.

Joel,
From memory they were all tight but quite a few of them were sized and even with WD40 and other simmilar sprays, the bolts wouldnt come off and the head stuff came screwing out all together :crazy:

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posted on September 25th, 2012 at 02:56 PM



The New Long Block Getting Picked up Sunday.

1600cc Twin Port, Worth a Shot For $150


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smile.gif posted on October 2nd, 2012 at 06:07 PM
Good Luck At Last


Good Luck At Last!

Picked up this old block above for $150 and Les Barlin from Taree kindly helped me put it together and attempt a ground start up by bolting up the motor on the ground to a bellhousing with a starter motor on it to test out the motor.

The Motor was oily, dusy, dirty and even has some dust and crap in the inlet manifolds but we bolted everything on and bolted the motor up and it kicked over and started up in just a few seconds and ran well, compression test showed healthy compression.

Just going to put a new gasket kit through it then ill be all good to put it in the car and do a test
drive on the new block.

Big big Thank you goes out to everyone who has encouraged me and helped me along with this project that almost has fell thru is now going stronger and better then ever.

http://img337.imageshack.us/img337/7641/dscf7078y.jpg

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posted on October 2nd, 2012 at 08:29 PM



Great news Dylan. I am glad your perserverence is finally paying off.



From your ole' mate Jeff
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posted on October 2nd, 2012 at 09:15 PM



very good goin young fellor....:cool:
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smile.gif posted on October 10th, 2012 at 03:57 PM



Thanks to The Help of a Good ole' Mate Jeff Walsh My Engine is now in the car and going great!

Now back to other problems to work towards rego.

Still alot to do for rego because of stupid rules and regs.

The old bug will get there though.

In 2 Weeks Time will be moving out Bush and will not have internet or even much phone service. so unfortunatly you wont see many updates on this thread and i won't be on here much.

You'll have to just wait and see it on the road out and about.

If you see me around come up and say hey and have a yarn.

If you can't catch me on 0434631449 then Send me a text on the number as i will get texts but may not be able to receive calls.

http://img28.imageshack.us/img28/2885/dscf7082r.jpg

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posted on October 10th, 2012 at 05:40 PM



Keep at it dylan every little bit helps keep you sane
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posted on October 11th, 2012 at 03:08 PM



Well done Dylan!! Good to see you up and at 'em. Got to admire what you've done on a tight budget.
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posted on October 11th, 2012 at 03:15 PM



where you off to mate? Not too far from civilisation?????



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posted on October 11th, 2012 at 10:46 PM



Heading way up North to Ballengarra - up Rollands Plains way from Telegraph Point.



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posted on October 12th, 2012 at 07:25 AM



Quote:
Originally posted by beetleboyjeff
Heading way up North to Ballengarra - up Rollands Plains way from Telegraph Point.


:tu:
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posted on October 16th, 2012 at 06:20 PM
green is nice


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:lol::crazy::lol::crazy::lol:
car forums. where a lot of peoples good intentions end up taking a good old car off the road forever never ever to see the road again. :fakesniff:
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posted on November 24th, 2012 at 09:24 AM



Yeah Looks Good Ian!



Update for everyone on this ride!

To be honest it was almost sold because feeling like not getting anywhere but i stuck thru it and kept going and going. The List bellow is stuff thats now been done.

- Second Hand Long Block Installed
- New Air Cleaner and Dissy Clamp
- Suspension Raised to Stock For Rego
- Bonnet Replaced
- 2 Rear Rust Spots Repaired
- Front Left Wheel Bearings Repacked and Tightened
- Sony Xplod Head Unit, 6x9's in Rear and 5" 2 way Sony Xplod in Front
- Headlights Correctly Wired Up
- New Front Brake Hardline and Bled Brakes
- Speedometer Replaced with Second Hand Unit Temporarily
- Gear Shifter Properly Aligned and Installed (All Gears Working Now)
- Stock Seats For Rego
- Stock Wheels And Tyres For Rego

Goes into Bluelslip on The 10th of December.

Hope to Have it On the Road Before Christmas!

From Dylan
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