Board Logo
Go To Bottom

Printable Version  
[ Total Views: 2822 | Total Replies: 23 | Thread Id: 106207 ]
Author: Subject:  reversed coolant manifold
Memberfarquire
Commited Dubber
**


No Avatar


Posts: 71
Threads: 17
Registered: June 18th, 2009
Member Is Offline

Location: newport sydney
Theme: UltimaBB Pro Blue ( Default )

posted on May 31st, 2014 at 05:53 PM
reversed coolant manifold


anyone in australia doing a reversed coolant manifold for a suby
Memberfarquire
Commited Dubber
**


No Avatar


Posts: 71
Threads: 17
Registered: June 18th, 2009
Member Is Offline

Location: newport sydney
Theme: UltimaBB Pro Blue ( Default )

posted on June 8th, 2014 at 08:12 AM



anyone had any experience with not reversing the manifold ,small car have a kit for this but wondering why everyone seems so keen to reverse the manifold,also who to go to for the harness mod its going into a 90 syncro ,have a 2003 liberty 2.5 and pulled the harness out yesterday,sooo much wire
MemberCamo
A.k.a.: Kev
Custom Title Time!
*****


Avatar


Posts: 1936
Threads: 209
Registered: October 29th, 2007
Member Is Offline

Location: Sydney - Liverpool area
Theme: UltimaBB Pro Blue

posted on June 8th, 2014 at 10:00 AM



Hi there,

I can't help you, but have a look over this (long) post. I think from memory there is something in it about reversing the manifold.

http://forums.aussieveedubbers.com/viewtopic.php?tid=67295&page=1

Kev




I thought rebuilding a VW would be cheap - Shit I was wrong, just don't let the wife know !!!!

Click here for my (slowy) modded 1961 Beetle build.
Membermackaymanx
A.k.a.: Brent
Custom Title Time!
*****


Avatar


Posts: 1611
Threads: 97
Registered: January 12th, 2006
Member Is Offline

Location: Mackay.QLD
Theme: UltimaBB Pro Blue
Mood: Brad'ed Off :td:

posted on June 8th, 2014 at 10:15 AM



I had my manifolds done locally, I did all the prep work and dropped them off to be welded. I'm putting an EJ 25 in my syncro and using the smallcar coolant pipe which used the standard coolant manifold.

https://lh6.googleusercontent.com/-O9mu5M5uXkY/UsJcb1P08bI/AAAAAAAAAJo/aIV3Yk4zgKU/s800/P1050600.JPG




Quote of the week
"Do I wish to send them to you again, nope, no interest can't be bothered really, to much hassle for little or no return."

http://www.vw-mplate.com/mplate2-18600.png
MemberLovebuggy
Seriously Crusin Dubber
**


No Avatar


Posts: 156
Threads: 21
Registered: December 29th, 2008
Member Is Offline

Location: Ipswich
Theme: UltimaBB Pro Blue ( Default )
Mood: Making it happen

posted on June 8th, 2014 at 01:53 PM



Quote:

who to go to for the harness mod its going into a 90 syncro ,have a 2003 liberty 2.5 and pulled the harness out yesterday,sooo much wire



AMAuto is your place - on the sunshine coast.

http://www.amauto.com.au

Send them your loom and they will strip it out and send it back.




http://www.meyersmanx.com.au 

"More Smiles Per Mile"
MemberMickH
A.k.a.: Michael Hutchinson
Bishop of Volkswagenism
Hairy Gutted Sloth
******


Avatar


Posts: 3389
Threads: 29
Registered: September 6th, 2003
Member Is Offline

Location: TownsvilleTropical North QLD
Theme: UltimaBB Pro Blue ( Default )
Mood: Grow a brain...walls don't hit back...

posted on June 8th, 2014 at 04:02 PM



I run my T3 Caravelle with a standard coolant manifold (not reversed) and an EJ22..



tssnq.com.au
Memberfarquire
Commited Dubber
**


No Avatar


Posts: 71
Threads: 17
Registered: June 18th, 2009
Member Is Offline

Location: newport sydney
Theme: UltimaBB Pro Blue ( Default )

posted on June 9th, 2014 at 08:46 AM



so reversing the manifold really only makes the plumbing more direct or neater ,the stainless pipes from small car must run around the top of the engine and back down the side, anyone got a picture of this,also re the harness there's a guy on ebay doing harness's, luke from bayside motor garage moorabbin anybody used him or know his work
Membermackaymanx
A.k.a.: Brent
Custom Title Time!
*****


Avatar


Posts: 1611
Threads: 97
Registered: January 12th, 2006
Member Is Offline

Location: Mackay.QLD
Theme: UltimaBB Pro Blue
Mood: Brad'ed Off :td:

posted on June 9th, 2014 at 10:02 AM



This is not the best photo but these pipes are usually fitted to the turbo and H6 conversions.

http://images.thesamba.com/vw/gallery/pix/1177350.jpg




Quote of the week
"Do I wish to send them to you again, nope, no interest can't be bothered really, to much hassle for little or no return."

http://www.vw-mplate.com/mplate2-18600.png
Membernils
Fahrvergnugen
****


Avatar


Posts: 971
Threads: 65
Registered: January 11th, 2008
Member Is Offline

Location: central coast
Theme: UltimaBB Pro Blue ( Default )

posted on June 9th, 2014 at 10:15 AM



Quote:
Originally posted by farquire
so reversing the manifold really only makes the plumbing more direct or neater ,the stainless pipes from small car must run around the top of the engine and back down the side, anyone got a picture of this,also re the harness there's a guy on ebay doing harness's, luke from bayside motor garage moorabbin anybody used him or know his work


If it's the add I am thinking of, the picture is actually of my harness :D
. Go figure

Shame you are not looking for a EJ22 harness, I'm thinking of trading mine for an unmolested one and starting again.




Quit calling rust patina
Memberfarquire
Commited Dubber
**


No Avatar


Posts: 71
Threads: 17
Registered: June 18th, 2009
Member Is Offline

Location: newport sydney
Theme: UltimaBB Pro Blue ( Default )

posted on June 9th, 2014 at 10:25 AM



i'll take that as a negetive thanks ,pipes look pretty neat may go that way
mike
Membermackaymanx
A.k.a.: Brent
Custom Title Time!
*****


Avatar


Posts: 1611
Threads: 97
Registered: January 12th, 2006
Member Is Offline

Location: Mackay.QLD
Theme: UltimaBB Pro Blue
Mood: Brad'ed Off :td:

posted on June 9th, 2014 at 11:48 AM



Here are some quick shots in my engine bay, the brackets on the pipe don't really line up very well. Holes will need to be drilled and brackets bent/adjusted.

https://lh6.googleusercontent.com/-PN9KZSZEUSg/U5URW54x5oI/AAAAAAAAAP4/czP9jv6ubkA/s800/P1050679.JPG
https://lh5.googleusercontent.com/-L06zkSk5KMg/U5URYKbPxsI/AAAAAAAAAQA/JLf19k5zu0Y/s800/P1050680.JPG




Quote of the week
"Do I wish to send them to you again, nope, no interest can't be bothered really, to much hassle for little or no return."

http://www.vw-mplate.com/mplate2-18600.png
Memberfarquire
Commited Dubber
**


No Avatar


Posts: 71
Threads: 17
Registered: June 18th, 2009
Member Is Offline

Location: newport sydney
Theme: UltimaBB Pro Blue ( Default )

posted on June 9th, 2014 at 02:57 PM



thanks, pipes look like they'll do the job and be neat,motor i've bought is out of a auto,so i'm after a flywheel,was given a old wrx flywheel with the engine ,don't know what year ,is this useable if not what is, using smallcar bellhousing.
Membermackaymanx
A.k.a.: Brent
Custom Title Time!
*****


Avatar


Posts: 1611
Threads: 97
Registered: January 12th, 2006
Member Is Offline

Location: Mackay.QLD
Theme: UltimaBB Pro Blue
Mood: Brad'ed Off :td:

posted on June 9th, 2014 at 04:15 PM



Think you will need a NA flywheel, the turbo flywheels have a different height.



Quote of the week
"Do I wish to send them to you again, nope, no interest can't be bothered really, to much hassle for little or no return."

http://www.vw-mplate.com/mplate2-18600.png
Memberfarquire
Commited Dubber
**


No Avatar


Posts: 71
Threads: 17
Registered: June 18th, 2009
Member Is Offline

Location: newport sydney
Theme: UltimaBB Pro Blue ( Default )

posted on June 10th, 2014 at 01:21 PM



the one i have is 25 mm thick overall dia 315 mm machined face/ pressure plate face outside dia 290 mm by inside dia 145 mm recess looks about 12 mm any chance of checking the sizes against yours
Membermackaymanx
A.k.a.: Brent
Custom Title Time!
*****


Avatar


Posts: 1611
Threads: 97
Registered: January 12th, 2006
Member Is Offline

Location: Mackay.QLD
Theme: UltimaBB Pro Blue
Mood: Brad'ed Off :td:

posted on June 10th, 2014 at 04:52 PM



Ring gear is in the same position relative to the mounting flange of the flywheel.

NA is on the left, turbo on the right.

Given that the SmallCar conversion has trouble with the over extension of the clutch slave cylinder, using a flywheel which make this worse is not ideal.

Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.




Quote of the week
"Do I wish to send them to you again, nope, no interest can't be bothered really, to much hassle for little or no return."

http://www.vw-mplate.com/mplate2-18600.png
Memberfarquire
Commited Dubber
**


No Avatar


Posts: 71
Threads: 17
Registered: June 18th, 2009
Member Is Offline

Location: newport sydney
Theme: UltimaBB Pro Blue ( Default )

posted on June 10th, 2014 at 06:38 PM



looking at those i'd say mine is a turbo thanks for your help
Membersilverbullet
A.k.a.: Ian
Officially Full-On Dubber
***


Avatar


Posts: 331
Threads: 70
Registered: May 5th, 2005
Member Is Offline

Location: Tasmania
Theme: UltimaBB Pro Blue ( Default )

posted on June 15th, 2014 at 05:49 PM



I have done mine myself. just had to strip everything of the engine and cut and shut the pipe and get it tig welded back together seem to work well. only cut around 1 1/2 inches out of the middle of manifold between last outlet and the end. and blocked the other end up where the 1/2 inch pipe comes out.
Memberfarquire
Commited Dubber
**


No Avatar


Posts: 71
Threads: 17
Registered: June 18th, 2009
Member Is Offline

Location: newport sydney
Theme: UltimaBB Pro Blue ( Default )

posted on September 2nd, 2014 at 09:37 PM



been awhile but have now fitted a 2003 2.5 using smallcar components and a non reversed manifold,up to the stage of running fuel lines and fitting the harness ,the subi motor has three lines, fuel in, fuel return and an evaporative line,wondering where the evap line goes,had my harness done by am auto and wondering which parts of the immobilizer i need to keep,also what coolant to put in always used the blue g11 in the vw motor
Membervlad01
Compulsive Aussie Vee Dubber
*******


Avatar


Posts: 4270
Threads: 109
Registered: June 3rd, 2010
Member Is Offline

Location: Kyneton, VIC
Theme: UltimaBB Pro Blue ( Default )
Mood: Side ways

posted on September 2nd, 2014 at 10:13 PM



has a purge solenoid yeah? you will need a charcoal canister if thats the case.



http://i1015.photobucket.com/albums/af278/vladk01/notch04.png
71 notchback,
Past owner of, 70 NB, 73 SB and 72 FB TLE
Memberfarquire
Commited Dubber
**


No Avatar


Posts: 71
Threads: 17
Registered: June 18th, 2009
Member Is Offline

Location: newport sydney
Theme: UltimaBB Pro Blue ( Default )

posted on September 3rd, 2014 at 07:04 AM



have the original t3 cannister so the evap line just plumbs into that ?
Membervlad01
Compulsive Aussie Vee Dubber
*******


Avatar


Posts: 4270
Threads: 109
Registered: June 3rd, 2010
Member Is Offline

Location: Kyneton, VIC
Theme: UltimaBB Pro Blue ( Default )
Mood: Side ways

posted on September 3rd, 2014 at 11:30 AM



Quote:
Originally posted by farquire
have the original t3 cannister so the evap line just plumbs into that ?


depends on the canister. being old I seen more have a purge valve operated by a vac port on the TB just past idle.

Probably need a canister from a car that uses a solenoid.

basically they have 3 ports.

Evap/vapor= from the fuel tank vapor line

Air= just to atmosphere or better in to the air cleaner box to prevent dust ingestion.

Purge= to solenoid operated by the ECU. this is condensed liquid fuel.




http://i1015.photobucket.com/albums/af278/vladk01/notch04.png
71 notchback,
Past owner of, 70 NB, 73 SB and 72 FB TLE
Membermackaymanx
A.k.a.: Brent
Custom Title Time!
*****


Avatar


Posts: 1611
Threads: 97
Registered: January 12th, 2006
Member Is Offline

Location: Mackay.QLD
Theme: UltimaBB Pro Blue
Mood: Brad'ed Off :td:

posted on April 4th, 2015 at 04:22 PM



Here is a new product from SmallCar that I'm trying out, cast reversed coolant manifold.

https://lh6.googleusercontent.com/-aTBDCLKXrL8/VR-BO01P88I/AAAAAAAAAaY/IObMLp8Pafg/s800/IMG_20150404_145249.jpg


Bleed off fittings to thermostat
https://lh5.googleusercontent.com/-aneU3yyuA8s/VR-BPXGAbOI/AAAAAAAAAag/MfU37fM-_HE/s800/IMG_20150404_145301.jpg


Sensors
https://lh6.googleusercontent.com/-zhfUTdNOyao/VR-BPr4ILjI/AAAAAAAAAac/CafET6Nq73w/s800/IMG_20150404_145311.jpg


Piping to header tank, T piece has reducer built in.
https://lh5.googleusercontent.com/-bPMJ_rpFsSw/VR-BQgqzdkI/AAAAAAAAAao/xsEYOzT_Dw0/s800/IMG_20150404_145355.jpg




Quote of the week
"Do I wish to send them to you again, nope, no interest can't be bothered really, to much hassle for little or no return."

http://www.vw-mplate.com/mplate2-18600.png
Membernils
Fahrvergnugen
****


Avatar


Posts: 971
Threads: 65
Registered: January 11th, 2008
Member Is Offline

Location: central coast
Theme: UltimaBB Pro Blue ( Default )

posted on April 4th, 2015 at 04:34 PM



Nice,, I'm interested to see how that shapes. Up



Quit calling rust patina
Membermackaymanx
A.k.a.: Brent
Custom Title Time!
*****


Avatar


Posts: 1611
Threads: 97
Registered: January 12th, 2006
Member Is Offline

Location: Mackay.QLD
Theme: UltimaBB Pro Blue
Mood: Brad'ed Off :td:

posted on April 6th, 2015 at 04:28 PM



Cleaned up the manifold a little today and gave it a pressure test. Started at 10 psi and finished with a max of 25 psi, no leaks.



Quote of the week
"Do I wish to send them to you again, nope, no interest can't be bothered really, to much hassle for little or no return."

http://www.vw-mplate.com/mplate2-18600.png


  Go To Top


Powered by GaiaBB, © 2011 The GaiaBB Group


[ Queries: 40 ] [ PHP: 17.0% - SQL: 83.0% ]