| [ Total Views: 19202 | Total Replies: 263 | Thread Id: 106947 ] |
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 CheapChalee
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| posted on July 30th, 2015 at 09:49 PM |
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Lot of good work going on there. Lots of rust.
Chalee
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adlbeetle66
A.k.a.: Denver
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| posted on July 30th, 2015 at 10:06 PM |
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Yes, lots of rust - definitely a lot more there than what i thought when i first bought it!
Next time i buy a car to restore i definitely will be more pedantic about rust!
Anyway, wont be too much longer and the repair panels will be starting to go in!
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wombatventures
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| posted on August 1st, 2015 at 04:24 PM |
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Looking good Denver. Liking the way the bug hangs in the rafters.
At least once you cut the rust out you'll know its done right, not hidden under someone elses primer and filler.
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adlbeetle66
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| posted on August 1st, 2015 at 07:23 PM |
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Thanks Terry,
Very true.
Denver
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adlbeetle66
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| posted on August 1st, 2015 at 07:38 PM |
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Heater pipe holder delete.
Before and After ~ !
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adlbeetle66
A.k.a.: Denver
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| posted on August 2nd, 2015 at 09:08 PM |
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| Quote: | Originally
posted by ptjcmaavw
Lookin good. am wanting to see what they are going to run out like...
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Here you go.
This is what I've been working on over the weekend. Got all the pan masked up and painted. I think i like the look - anybody else think anything of it?
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psimitar
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| posted on August 3rd, 2015 at 01:35 PM |
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Different but pretty cool 
Oh, and I had an idea for the surface rust on the rest of the pan you'd stripped to bare metal. Rustbuster and those metal scouring balls/pads from
household items in Woolies etc. Rustbuster in the paint isle at Bunnings. Wet the surface rust with the Rustbuster and leave for 30secs to a minute
and then use the scour pads soaked in Rustbuster to scrub the surface rust away. Then use a clean rag to wipe the excess moisture away. Might be
quicker than having to go over it with the drill/grinder again
madness is in the eye of the beholder |
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landfall
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| posted on August 3rd, 2015 at 02:25 PM |
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x2 for rustbuster
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adlbeetle66
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| posted on August 5th, 2015 at 03:48 PM |
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OK Thanks for letting me know..
Will be either that or giving my brother something to do with the orbital sander 
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psimitar
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| posted on August 5th, 2015 at 07:09 PM |
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| Quote: | Originally
posted by adlbeetle66
Will be either that or giving my brother something to do with the orbital sander
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Hmm, me thinks that may fall under the cruelty act for child labour of 1982 
madness is in the eye of the beholder |
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wombatventures
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| posted on August 8th, 2015 at 05:13 PM |
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Rust Buster or Rust Converter, Scouring pads and get your brother to do it! Just thinking out loud! 
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adlbeetle66
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| posted on August 9th, 2015 at 01:18 PM |
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| Quote: | Originally
posted by psimitar
| Quote: | Originally
posted by adlbeetle66
Will be either that or giving my brother something to do with the orbital sander
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Hmm, me thinks that may fall under the cruelty act for child labour of 1982
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Does that apply for the people that are making the younger work, who
are both under 15 y.o?
| Quote: | Originally
posted by wombatventures
Rust Buster or Rust Converter, Scouring pads and get your brother to do it! Just thinking out loud!
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Cheers, will give it a go - got plenty of the scouring pads from mums kitchen, now to find the rust converter i had somewhere!
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adlbeetle66
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| posted on August 25th, 2015 at 09:28 PM |
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So think its probably time to start to bring everyone up to date.
I have a kind friend who came over to my house with his welding gear after i got home from school and welded in my pan for me ~ finally!!
That night i got the edges all clean and squirted it with some primer.
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wombatventures
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| posted on August 28th, 2015 at 07:25 PM |
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Bloody awesome work Denver.
If you want a holiday, free room and food, we've got a beetle and a kombi and a 1 Tonner and a Monaro and a ........ You can guess!
Right. I'm off to the shed to stare at what needs doing!
Seriously Mate, Keep up the good work.
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adlbeetle66
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| posted on August 31st, 2015 at 08:45 PM |
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Thanks Mate,
In reality, there's not too many other 13 year olds doing this kind of thing .
Haha... sometimes its like that isn't it
Trying to get some more photos to upload now...
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adlbeetle66
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| posted on August 31st, 2015 at 08:58 PM |
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| Quote: | Originally
posted by wombatventures
Bloody awesome work Denver.
If you want a holiday, free room and food, we've got a beetle and a kombi and a 1 Tonner and a Monaro and a ........ You can guess!
Right. I'm off to the shed to stare at what needs doing!
Seriously Mate, Keep up the good work.
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Thanks mate,
To tell the truth, i don't think there are many other 13 year olds doing what i'm doing!
Haha... sometimes its like that isn't it
Ok. Now for an update.
The next morning (saturday) I got out the Sikaflex 221 and got dad to do it for me - who did water proofing once as a job so he knows how to do it
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When that was drying, i snuck upstairs and grabbed a green scouring pad from the kitchen. Pulled out the rust buster and started scrubbing on the
tunnel - absolutely fantastic!
That brings us to Saturday afternoon when i mixed up some more Epoxy Mastic 121. Did a coat on the whole passenger pan, and the tunnel.
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adlbeetle66
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| posted on August 31st, 2015 at 09:01 PM |
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I don't actually have a photo of it at the moment, but will soon!
While i was waiting for everything to dry i decided to paint the sway bar for the front beam.
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JAB-AIR
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| posted on September 4th, 2015 at 06:32 PM |
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Nice and neat work mate!!
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adlbeetle66
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| posted on September 5th, 2015 at 12:57 PM |
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Thanks. Will try and get some more pics on here soon if i can!
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adlbeetle66
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| posted on September 6th, 2015 at 08:07 AM |
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OK. Here is a pic of when is painted, still have to do the seat rail on the passenger side...
Then came sunday evening. Masked up the tunnel and the drivers pan.
Out with the satin black on monday - then POP!
Monday afternoon came quickly once a few coats had been done on the tunnel...
In goes the newly painted master cylinder, and out comes the pedal assembly box... heck... how did this thing go again??? 
Finally got that in using the original parts, then i will have to install the pedal assembly repair kit i bought.
Then i saw the fuel filter was quite dirty, so i grabbed a new one i had in stock, and on it goes.
Cheers all,
Denver
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psimitar
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| posted on September 7th, 2015 at 10:36 PM |
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Looking good there
When you finally go to put the seats in it's a good idea to sand the paint from the top of the runners and go down to about 1200 with the wet n dry.
Then lube em with a bit of white lithium grease. The paint can otherwise make the seat grab instead of slide
madness is in the eye of the beholder |
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adlbeetle66
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| posted on September 8th, 2015 at 08:17 PM |
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Thanks. Will do! .
Hoping to have the passenger heater out very soon, just finishing off this terms school work, then will be ripping into it!
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adlbeetle66
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| posted on September 12th, 2015 at 07:17 PM |
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Yay! Update time!
Got the camber compensator off, and stripped back into pieces.
Got it all painted, and assembled back together again.
Next we decided it was time to get the engine back out.
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adlbeetle66
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| posted on September 12th, 2015 at 07:24 PM |
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Engine is out. The flywheel has obviously been scraping on the bell housing unfortunately, so that will have to be cleaned up again...
Excuse the poor pictures...
Then it was time to pull the gearbox and replace the front mount.
Before and After
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adlbeetle66
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| posted on September 12th, 2015 at 07:27 PM |
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Once that was one, my younger brother started to strip down the engine...
Then i got the old front sway bar off to put the new thicker one on. The new bar came with urethane bushings, but the smaller clamps are too wide to
fit between the lips on either side . So will have to work this
out sometime soon 
I added a pic of how the larger ones fit ?!
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adlbeetle66
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| posted on September 12th, 2015 at 07:29 PM |
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Heres the sway bar off
That'll do for now... I have just got to decide between 2 fan shrouds i have, then i will be modding it a bit ... Sorry, you'll have to wait and see
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psimitar
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| posted on September 13th, 2015 at 12:03 PM |
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You can buy a heavy duty roll bar clamp kit that would come with the urethane bushes or just get hold of some 1.5mm steel and make your own
madness is in the eye of the beholder |
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adlbeetle66
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| posted on September 13th, 2015 at 04:28 PM |
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I am waiting to hear from Mick Motors, otherwise i will do that
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1cut808
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| posted on September 20th, 2015 at 10:29 AM |
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WOW. Good effort for a young bloke... I hope my boys will be this keen in a couple of years!
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adlbeetle66
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| posted on September 20th, 2015 at 02:11 PM |
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Thanks... yeah... keep at them! 
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