Board Logo
Go To Bottom

Printable Version  
[ Total Views: 5871 | Total Replies: 33 | Thread Id: 107910 ]
 Pages:  1  2
Author: Subject:  Faux Split beetle build thread. (more pics added)
Memberretroresto
Wolfsburg Wizard
A.K.A Paul
***


Avatar


Posts: 455
Threads: 147
Registered: November 28th, 2005
Member Is Offline

Location: Adelaide
Theme: UltimaBB Psyche Green
Mood: Depends on how my VW is running

posted on December 15th, 2014 at 01:14 PM
Faux Split beetle build thread. (more pics added)


Hi Dubbers.

I have been in two minds as to progress this project given i have too many things to do and not much time but the family has convinced me to soldier on and get it done even though i've been tempted to let it go.

Before i start, any Oval purists may look at this as a crime to slice up a 55 beetle but let me say it was in pretty bad state of repair when i got it. Once i decided to go forward it was sent to Minus Paint here in Adelaide where Frank the business owner spent a lot of time getting the rust neutralised as well as some serious paint stripping and rust prevention, after all that it has come out looking reasonable.

The floor pan was in good condition so it is still a numbers matching car.

The car needs a lot of work, it needs, both heater channels, the front spare tyre section, both rear 1/4, both rear bumper hangers, rear apron, both lower inner door sections, bonnet and W deck lid all need extensive repairs.

The choice to put a split window int oit was made after the car was considered scrap but moving forward we think it will end up looking sweet, after all i dont think any VW person would mind seeing a split on the road, even at the cost of an oval.

Here are some photos so far, im trying to get the photos of the car from Minus Paint as the car passed through the paint stripping and rust proofing process. I will ad those as soon as they arrive in my in-box.

The floor pan has been stripped and powder coated in Satin black as well as the front beam, axle tubes, trailing arms and pretty much everything that bolts onto the pan.

My aim is to reproduce the look of the 38/06 prototype recently resurected by the Grundmann Brothers with an all BLACK look..

Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.
Memberretroresto
Wolfsburg Wizard
A.K.A Paul
***


Avatar


Posts: 455
Threads: 147
Registered: November 28th, 2005
Member Is Offline

Location: Adelaide
Theme: UltimaBB Psyche Green
Mood: Depends on how my VW is running

posted on December 15th, 2014 at 01:23 PM
Some Body Pics


Body shell

Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.
Memberretroresto
Wolfsburg Wizard
A.K.A Paul
***


Avatar


Posts: 455
Threads: 147
Registered: November 28th, 2005
Member Is Offline

Location: Adelaide
Theme: UltimaBB Psyche Green
Mood: Depends on how my VW is running

posted on December 15th, 2014 at 01:28 PM
More Body


Finished window

Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.
Memberretroresto
Wolfsburg Wizard
A.K.A Paul
***


Avatar


Posts: 455
Threads: 147
Registered: November 28th, 2005
Member Is Offline

Location: Adelaide
Theme: UltimaBB Psyche Green
Mood: Depends on how my VW is running

posted on December 15th, 2014 at 01:37 PM
On the pan for a quick trip to a couple of car shows


How it presented to the Adelaide Auto Expo and Volksfest here in Adelaide a few weeks ago.

Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.
Memberretroresto
Wolfsburg Wizard
A.K.A Paul
***


Avatar


Posts: 455
Threads: 147
Registered: November 28th, 2005
Member Is Offline

Location: Adelaide
Theme: UltimaBB Psyche Green
Mood: Depends on how my VW is running

posted on December 15th, 2014 at 01:39 PM
Back int othe shed for body repairs


Here is a Jig i made to work on the body, hopefull in the next few months i'll get some welding done. Stay posted for updates on the metal repairs.

Error
Sorry, you must be a registered user in order to download attachments.
MemberAussie
Officially Full-On Dubber
***


No Avatar


Posts: 296
Threads: 43
Registered: September 15th, 2006
Member Is Offline

Location: Gold Coast
Theme: UltimaBB Pro Blue ( Default )

posted on December 15th, 2014 at 01:41 PM



That is a crime......... there should be a stroker motor in there. :lol:

Very nice metal work.
Membervassy66T1
A.k.a.: Marcus Vass
Veteran Volks Folk
Wow ... are U reading this?
*****


Avatar


Posts: 2120
Threads: 76
Registered: June 4th, 2003
Member Is Offline

Location: Brisvegas
Theme: UltimaBB Streamlined2
Mood: Happy to own a VW

posted on December 15th, 2014 at 04:18 PM



Very nice :yes:



http://i723.photobucket.com/albums/ww235/vassy66T1/SignatureAVDmod1small.jpg

Memberhrastovica
Officially Full-On Dubber
***


Avatar


Posts: 361
Threads: 43
Registered: April 8th, 2009
Member Is Offline

Location: Melbourne, Australia
Theme: UltimaBB Pro Blue
Mood: Cruisin

posted on December 15th, 2014 at 10:07 PM



I would now hit it in a crazy colour just to hear the comments...
"OMG how can you paint a zwitter in Candy Lime Green with a Gold Pearl!?!?!"
"Its custom"
"Oh thats ok then"
Memberhrastovica
Officially Full-On Dubber
***


Avatar


Posts: 361
Threads: 43
Registered: April 8th, 2009
Member Is Offline

Location: Melbourne, Australia
Theme: UltimaBB Pro Blue
Mood: Cruisin

posted on December 15th, 2014 at 10:08 PM



Nice work by the way... wish i knew how to do this kind of crazy stuff.
Membernbturbo
Veteran Volks Folk
*****


Avatar


Posts: 2171
Threads: 89
Registered: December 19th, 2002
Member Is Offline

Location: Whyalla Sth.Aust.
Theme: UltimaBB Powder

posted on December 16th, 2014 at 05:23 AM



Can't figure out what you have used for the split graft.Looks like there are 2 halves of the frame. You have done an excellent job with that. Never worry if what you are doing might piss somebody off. The ones that make the most noise have sheds with Fxxk all in them.If it ended up with a big motor and 20 inch wheels - it would still be awesome.I like your work .
Memberretroresto
Wolfsburg Wizard
A.K.A Paul
***


Avatar


Posts: 455
Threads: 147
Registered: November 28th, 2005
Member Is Offline

Location: Adelaide
Theme: UltimaBB Psyche Green
Mood: Depends on how my VW is running

posted on December 16th, 2014 at 08:38 AM
Some parts have arrived ready for the rust repairs


A pair of Hookey's in the UK, "A" Pillar repair sections, theses are the best ive seen for fittment, they fit perfect and are of correct thickness metal.

A pair of Classic fab period correct heater channels, these are also the great parts.

If your doing some A pillar and heater chennel repairs there are the bee's knees, yes they are $1000 a pair shipped to your door but you cant get better parts unless you magically find NOS ones. Thats never going to happen!

A guy in Finland makes inner/lower repair sections for ribbed doors, they are amazing as well, so well made and a reasonable price for what you get.

In the next week or so i may get stuck into the car with the grinder and start making some progress on the repairs.

I'll keep you posted as i go. thanks for the comments so far.

Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.
Membervduboy
Insano Dub Head
****


Avatar


Posts: 702
Threads: 41
Registered: October 6th, 2012
Member Is Offline

Theme: UltimaBB Streamlined2
Mood: Dying to get more buggy building time..

posted on December 16th, 2014 at 11:29 AM



Love it! Looks great mate, the matt black looks good too! :tu:



It will all be OK in the end, if it's not OK it's not the end!
Membernbturbo
Veteran Volks Folk
*****


Avatar


Posts: 2171
Threads: 89
Registered: December 19th, 2002
Member Is Offline

Location: Whyalla Sth.Aust.
Theme: UltimaBB Powder

posted on December 16th, 2014 at 06:25 PM



Still cant figure out what you used for the split graft. Is it an original cut? I thought about doing a split conversion on an Oval one day.

A few years ago I spoke to Barry Lord about a mould he had to do a glass dash for a spliity . He's dissappeared -

I asked Ian Poynter at the VW show and hes sure Barry still has the mould. Wish I had caught up with you at the show about your car.
Memberhellbugged
A.k.a.: Daimo Pell
23 Windows of Awesome
48's and straight cuts
********


Avatar


Posts: 5079
Threads: 116
Registered: April 17th, 2003
Member Is Offline

Location: Nambucca Valley NSW
Theme: UltimaBB Psyche Blue
Mood: Couldn't care less

posted on December 16th, 2014 at 06:59 PM



Thanx for sharing.... Always nice things coming out of your garage, certainly have the nack of producing sweet rides

:tu:
MemberGovernor
Wolfsburg Wizard
***


No Avatar


Posts: 414
Threads: 23
Registered: November 22nd, 2008
Member Is Offline

Location: in your mind
Theme: UltimaBB Pro Blue ( Default )
Mood: yes please

posted on December 16th, 2014 at 07:30 PM



Quote:
Originally posted by nbturbo
Still cant figure out what you used for the split graft. Is it an original cut? I thought about doing a split conversion on an Oval one day. A few years ago I spoke to Barry Lord about a mould he had to do a glass dash for a spliity . He's dissappeared - I asked Ian Poynter at the VW show and hes sure Barry still has the mould. Wish I had caught up with you at the show about your car.


Could be this as I was thinking of doing the same

http://www.kaefer-nostalgie.com/content/oval-split-conversion-kit 

Or this

http://www.thesamba.com/vw/classifieds/detail.php?id=606258 
Super Administratorvw54
Super Administrator
Always Waiting 4 Friday
*********

Rank Avatar

No Avatar


Posts: 16723
Threads: 378
Registered: August 26th, 2002
Member Is Offline

Location: Sunny Sydney
Theme: UltimaBB Pro Blue ( Default )
Mood: Oval resto ongoing

posted on December 16th, 2014 at 07:53 PM



looks great



MemberResto64
Custom Title Time!
Jack of all, master of none
*****


Avatar


Posts: 1081
Threads: 102
Registered: April 23rd, 2004
Member Is Offline

Location: Adelaide its O.K
Theme: UltimaBB Pro Blue ( Default )
Mood: Nucking Futs

posted on December 16th, 2014 at 08:02 PM



that's the ducks guts Paul
great work on that
Memberretroresto
Wolfsburg Wizard
A.K.A Paul
***


Avatar


Posts: 455
Threads: 147
Registered: November 28th, 2005
Member Is Offline

Location: Adelaide
Theme: UltimaBB Psyche Green
Mood: Depends on how my VW is running

posted on December 17th, 2014 at 08:36 AM



Yeh guys it is the Kafer-Nostalgie conversion panels. Its a 2 piece bit of kit, the pressings are pretty good and its not a difficult job. Happy to help anyone one out who is thinking about doing it. Took me about 6 hours, give or take.
Memberretroresto
Wolfsburg Wizard
A.K.A Paul
***


Avatar


Posts: 455
Threads: 147
Registered: November 28th, 2005
Member Is Offline

Location: Adelaide
Theme: UltimaBB Psyche Green
Mood: Depends on how my VW is running

posted on December 17th, 2014 at 09:35 AM
Few pics of the car At Minus Paint here in Adelaide.


As you can see the car has a lot of surface rust when i first got it, the whole interior was rusted, under the roof, rear parcel shelf was totally rusted as well as the roof and most of the car and panels.

Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.
Memberretroresto
Wolfsburg Wizard
A.K.A Paul
***


Avatar


Posts: 455
Threads: 147
Registered: November 28th, 2005
Member Is Offline

Location: Adelaide
Theme: UltimaBB Psyche Green
Mood: Depends on how my VW is running

posted on December 17th, 2014 at 09:37 AM
few more of the paint stripping process


looks like there is little rust hey??? Wrong! pin hole city!

The whole lower 6" of the car has to be replaced.

Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.
Memberjoesbuell
Seriously Crusin Dubber
**


Avatar


Posts: 190
Threads: 13
Registered: September 29th, 2011
Member Is Offline

Location: Muswellbrook NSW 2333
Theme: UltimaBB Pro Blue ( Default )

posted on December 18th, 2014 at 12:25 PM



Nice project following!
MemberTurbo54
Veteran Volks Folk
*****


No Avatar


Posts: 2220
Threads: 268
Registered: July 13th, 2004
Member Is Offline

Theme: UltimaBB Pro Blue ( Default )
Mood: Boost'n

posted on December 19th, 2014 at 04:01 PM



Sweet as paul. Looking forward to seeing this progress. Does need a big stroker though.
T54




C'mon kids gather round,
there's a new sensation hitting town,
It's moving straight, low to the ground,
it'll pick you up when your feeling down.
Member57 oval
Seriously Crusin Dubber
Oval type 4 Fuel Injected
**


Avatar


Posts: 184
Threads: 48
Registered: February 5th, 2008
Member Is Offline

Location: Whyalla
Theme: UltimaBB Pro Grey
Mood: Oval

posted on December 19th, 2014 at 08:11 PM



Minus paints is the way to go. I had my Oval done there as well. At least right from the start you know what metal you have and were all the rust is. Money well spent. You are doing a great job, had a bit of a crawl over it at the Volksfest the other week. Cheers



1957 Oval type IV
1956 Oval poss project
1954 Oval impossible project
Ass 70's Beetles
http://www.users.on.net/~rogerbyrne/index.htm 
Memberpfillery
Insano Dub Head
****


Avatar


Posts: 734
Threads: 160
Registered: December 30th, 2011
Member Is Offline

Theme: UltimaBB Pro Blue ( Default )

posted on December 20th, 2014 at 06:26 PM



Nice. Is the split fitting custom made, a kit from somewhere, a cut (gasp, choke) from a split or is it made up from other window sections by you.

Very nice work.
Member63 Left Hooker
Learner Dubber
*


No Avatar


Posts: 1
Threads: 0
Registered: January 23rd, 2013
Member Is Offline

Theme: UltimaBB Pro Blue ( Default )

posted on February 4th, 2016 at 04:15 PM



Any updates on this?
MemberGT1303
Learner Dubber
*


Avatar


Posts: 14
Threads: 8
Registered: January 11th, 2012
Member Is Offline

Location: Adelaide
Theme: UltimaBB Psyche Red
Mood: Depends on the wifes mood

posted on April 27th, 2016 at 09:48 AM



been a bit slow on this build as I've had soooo much on with other cars. I'll take a few tonight and put them up tomorrow.
MemberKroozzn61
Slammed & Awesome Dubber
**


Avatar


Posts: 94
Threads: 12
Registered: April 9th, 2016
Member Is Offline

Theme: UltimaBB Pro Blue ( Default )

posted on April 30th, 2016 at 05:09 PM



Looking good !
Memberretroresto
Wolfsburg Wizard
A.K.A Paul
***


Avatar


Posts: 455
Threads: 147
Registered: November 28th, 2005
Member Is Offline

Location: Adelaide
Theme: UltimaBB Psyche Green
Mood: Depends on how my VW is running

posted on May 4th, 2016 at 10:24 AM
Some updated repairs


So the body came back from Minus paint but like most VW's it had its fair share of rust.

I have replaced both heater channels, both A pillars, both front inner wheel wells, left rear lower 1/4, both rear bumper brackets and the whole rear Apron.

Some small repairs and hopefully it will be ready to ship off to the paint shop by the end of the month.

*Having trouble getting pics to load!

Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.
Member1cut808
Casual Dubber
*


Avatar


Posts: 42
Threads: 2
Registered: February 16th, 2015
Member Is Offline

Location: Hunter Valley
Theme: UltimaBB Pro Blue ( Default )

posted on May 5th, 2016 at 04:33 PM



SWEET build up!
Memberretroresto
Wolfsburg Wizard
A.K.A Paul
***


Avatar


Posts: 455
Threads: 147
Registered: November 28th, 2005
Member Is Offline

Location: Adelaide
Theme: UltimaBB Psyche Green
Mood: Depends on how my VW is running

posted on May 24th, 2016 at 10:29 AM



The new rear apron has arrived from Das Resto, cheers Steve. I have prepped the back side with weld through zinc primer to prevent any further rust.

Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.


Error
Sorry, you must be a registered user in order to download attachments.
 Pages:  1  2


  Go To Top


Powered by GaiaBB, © 2011 The GaiaBB Group


[ Queries: 40 ] [ PHP: 16.4% - SQL: 83.6% ]