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Non-VW Engine Conversions

Info Archive / links / files

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Baja Wes

Bishop of Volkswagenism
V6 Baja Pioneer

Posts: 3119
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posted on October 24th, 2003 at 09:12 AM

Info Archive / links / files

Ok, this post will be our info / archive / links / files post for engine conversions.

It will work like this, if you have useful links or info on an engine, then post a reply with what engine it is for, what it is about, and the link if applicable. I will then copy the info into this first post to keep things neat, and delete your post.

If you have a file, U2U me and tell me what the file is, file type, and file size. I will tell you which email address to send it to, then I will add it to this post.

Wes - www.offroadvw.net - 200HP Quad Cam V6 in a VW Baja - with climate control...

www.taylorcycles.com.au - My DH MTB racing brothers shop.

Baja Wes

Bishop of Volkswagenism
V6 Baja Pioneer

Posts: 3119
Threads: 94
Registered: August 26th, 2002
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Location: Brisbane
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posted on October 24th, 2003 at 09:30 AM

[size=5]Other conversion forums;[/size]

Aussieveedubbers conversion forum - You here already!

24/10/03 :tu:

Shoptalkforums - conversion perversions (also has a kit car page on the forums)

24/10/03 :tu:

VW Engine swap message board (frost.bbboy.net...)

24/10/03 :tu:

Subaru engines into Vanagons (yahoo group)

_________________________________

[size=5]Mazda[/size]

[size=4]Rotary[/size]
24/10/03 :tu:

Personal Site - Zenjoe's Rotary Powered Beetle

30/07/04 :tu:

http://www.iluvmyrx7.com/ - RX7 service & repair manuls (includes wiring diagrams)

*****************

[size=4]KLZE V6[/size]
24/10/03 :tu:

Personal Site - Baja Wes 200HP V6 transplant

24/10/03 :tu:

Info - SAE paper on the Mazda K series V6

24/10/03 :tu:

Info - Summary of SAE paper describing the VRIS intake

24/10/03 :tu:

Cad files (2D) - 1800, 2lt, and KLZE V6 flywheels

24/10/03 :tu:

Cad files (3D) - 3D model of V6 flywheel including pilot bearing.

24/10/03 :tu:

PDF - Instructions of how to make an adaptor flywheel for the KLZE, using the V6 flywheel and an 1800 VW flywheel.

24/10/03 :tu:

Cad file (2D) - Cad version of above instructions.

24/10/03 :tu:

Cad files (2D) - bolt, crank and engine face pattern of KLZE V6

24/10/03 :tu:

Cad files (2D) - KLZE to VW adaptor plate to be profile cut from 20mm plate.

_________________________________

[size=5]Subaru[/size]

[size=4]6cyl boxers[/size]

*****************

[size=4]4cyl boxers[/size]

24/10/03 :tu:

Wiring - a collection of subaru diagrams mostly for the phase II motor (1999 and later with AVCS)

01/07/05 :tu:

1994 non-turbo EJ20 wiring diagram (941-944) from Jorg & Seagull

20/05/08 :tu:

Subaru pin-out and other useful documents, including pin outs for the Subaru TT ( AKA GTB )

01/12/04 :tu:

http://www.weidefamily.net/vanagon/HTML/Frames/Engine_01.html - Subaru EJ22 SOHC conversion into a vanagon. Also details how to replace the cam belt, seals and water pump along with price list and part numbers in USD. - Have recently added a wheel sizing spreadsheet, auto tran shift point governor mod instructions, conversion timeline, and faq's about the vanagon subaru engine conversion.
Site also has email link for questions about subaru conversions or vanagon/transporter stuff.

WORKSHOP MANUALS & WIRING DIAGRAMS

29/03/06 :tu:

http://www.ch601.org/engines.htm - Subaru engine manuals (EJ22, EA82, EA81)

11/10/04 :tu:

http://www.main.experiencetherave.com:8080/subaru_manual_scans/ Suby manuals

12/02/04 :tu:

http://techinfo.subaru.com/html/index.jsp - A collection of pdf Subaru manuals and service bulletins, the only catch is you have to pay money to view most files.

24/10/03 :tu:

http://www.saxonfields.freeserve.co.uk/ - this site has the EJ20T service manuals, including wiring diagrams, for pre MY97 vehicles and MY97/MY98 vehicles. On the left bar click 'Scooby page' then when that page loads on the right click 'Workshop Manuals'. There is also a link to fault diagnosos error codes.

24/10/03 :tu:

http://www.finleyweb.net/default.asp?id=142 - Subaru EJ22 (90-94), EA81 & EA82 Service Manuals

24/10/03 :tu:

http://autos.groups.yahoo.com/group/subaruvanagon/files/ - only for Subaru swaps into a Vanagon but a great resource for any Subaru conversion, also has some wiring diagrams.

24/10/03 :tu:

http://alexcajeaux.users4.50megs.com/subaru/90LegacyShopManuals/Engine/2-7FuelInjectionSystem/ - Wiring / Repair - 2.2L Engine Trouble Diagnostics > Excerpt from Subaru Factory Manual - all about diagnosing engine problems using the OBD-I self diagnostic system, trouble codes, etc. Based on a 1990 2.2L but useful for other years. Must click on individual page numbers one-by-one.

24/10/03 :tu:

http://www.mygyroplane.com/overhaulej22.pdf - Wiring / Repair - Overhaul EJ22 PDF > A 14 page PDF file with lots of color photos giving basic service information on the Subaru 2.2 liter engine. Includes detailed instructions on changing the timing belt.
-
24/10/03 :tu:

http://usmb.net/repair/ - Wiring / Repair - Ultimate Subaru Message Board > SOHC and DOHC, NA and Turbo, wiring diagrams.

24/10/03 :tu:

http://www.endwrench.com/pdf/elec/FtIgnitionDiagOpS00.pdf - Wiring / Repair - Basic info on Subaru motor ignition system and fault finding.

24/10/03 :tu:

http://www.ravensblade-impreza.com/modifications/misc/wiring/diagnosisegi.pdf - Wiring / Repair - In depth fault finding of the Subaru EFI system applicable to 1999 and later versions, but some info applies to earlier models

OTHER

10/06/06 :tu:

Comparison picture vw/subaru, http://www.thesamba.com/vw/forum/album_page.php?pic_id=273790 & http://www.thesamba.com/vw/forum/album_page.php?pic_id=273793

24/10/03 :tu:

http://volksweb.relitech.com/subaru.htm - Aussie article on an EJ22 DOHC n/a conversion into a watercooled van. The article refers to the motor as a Liberty but I think it is actually from a Japanese Legacy.

24/10/03 :tu:

http://www.volkswagen.org/Vanagon/EngineSwap.htm - links page

24/10/03 :tu:

http://www.smallcar.com/sparts.htm - some good pics of exhaust maniflod, J pipe and other conversion parts

24/10/03 :tu:

http://www.type2.com/library/enginem.htm - type 2 engine conversion links page

24/10/03 :tu:

http://www.ricola.co.uk/engswaps.htm - RICOLA, kit roadster EJ20T conversion.

24/10/03 :tu:

http://www.geocities.com/MotorCity/Track/6813/specialpics.html

24/10/03 :tu:

http://www.offroadvw.net/vwrx/ - An awesome project...EJ20T with Porsche G50 gearbox

24/10/03 :tu:

http://www.cnr.colostate.edu/~kevinlh/type3_conversion_to_subaru.htm - Quite informative Type 3 conversion info

24/10/03 :tu:

http://www.surrealmirage.com/subaru/files/SAE_boxer.pdf - Subaru New Horiziontally Opposed 4-valve Engine - 1989 tech paper by 3 Fuji engineers before release of the EJ20

24/10/03 :tu:

http://www.mcn.org/b/roadcow/default.html - Roadcow - The first web chronicle of a Subaru Vanagon Conversion
Ron Bloomquist's personal site of his conversion UPDATE 01/03/05 - Site moved to http://www.blabberon.com/convert.html - Thanks LEXM

24/10/03 :tu:

http://www.cycoactive.com/Urabus/ - Tips of a Subaru conversion - Two brothers install two Subaru Legacy motors in two VW Westies in 12 days with Kennedy adapter kit. Info on the VSS circuit is NOT correct for 1991 and later vehicles!!

24/10/03 :tu:

http://www.tomcullen.org/Vehicles/Vanagon/vanagon_project.htmVanagon Conversion Project - Step-by-step guide on converting my Vanagon to Subaru power. Wiring Diagrams, KEP's flyer on this conversion, tips, etc...

01/12/04 :tu:

http://members.tripod.com/waimarie/clubsub/ECUCodes.htm - ECU codes

17/12/04 :tu:

http://www.funco-motorsports.com/subaru_motor.htm - Subaru motors into tube frame sail rail buggies!!!

25/01/06 :tu:

http://www.graphics.cornell.edu/~v/ecupins/ - ECU pinouts for US-market BC/BF Legacy engine

25/01/06 :tu:

http://www.graphics.cornell.edu/~v/bcbfscan/ - scan tool wiring and DOS software to read some parameters in realtime from the ECU on a 1990-1994 North American Subaru Legacy

25/01/06 :tu:

http://www.tactical-bus.info/subaru/LegacyWiring.html - wiring diagrams for Suabru Legacy 1991, 1992, 1993, 1994, & 1998 2.2L & 2.5L

_________________________________

[size=5]V6 conversions[/size]

19/06/07 :tu:

http://www.geocities.com/gazman_4/kombiv6.html - good progress shots of a '72 campervan with a 3.8lt Commodore V6

_________________________________

[size=5]V8 conversions[/size]

12/02/04 :tu:

http://www.brisbaneperformance.com/cars.php?id=50 - QLD V8 powered VW drag car, 6.3s 1/4 mile time...

12/02/04 :tu:

http://www.prostreetbug.com/ - US site advertising fiberglass VW bodies, designed to be used with V8 running gear. Prices, pics and more...

12/02/04 :tu:

http://www.wsu.edu/~426hemi/ Caddywagen! - Click on the caddywagen instruction manual link to see how to weld the front of a front wheel drive 500cu.in V8 cadillac onto the rear of a beetle pan to make a V8 beetle!

_________________________________

[size=5]Renault Gearbox Info[/size]

12/02/04 :tu:

http://www.gt40club.clara.net/technics.htm

12/02/04 :tu:

http://65.108.64.218/BriansCar/text1.htm

12/02/04 :tu:

http://www.pors-chev.com/pipermail/pors-chev/2003-May/000944.html

12/02/04 :tu:

http://www.bell-performance.co.uk/gearbox%20upgrade.htm

12/02/04 :tu:

http://www.nfauto.co.uk/options.htm

29/06/08 :tu:

http://www.un1.co.uk/history.htm - Renault UN1 info

29/06/08 :tu:

http://www.theoffroadshop.com.au/services_gearbox_ren.htm - Australian Renault UN5 specialist

29/06/08 :tu:

http://www.eurospeed.com.au/UN5.htm - Brisbane UN5 for kit cars workshop

29/06/08 :tu:

http://offroad-sa.com/index_files/Page690.htm

[size=5]Porsche Gearbox Info[/size]

15/06/08 :tu:

http://www.offroadvw.net/tech/911%20Clutch%20Job.pdf - Clutch job on a G50 gearboxed 911

_________________________________

[size=5]Misc files - common to most swaps[/size]

15/05/06 :tu:

http://www.troublecodes.net/technical/ - trouble codes for many engine types

07/06/05 :tu:

All the info on different engine weights, what clutch to use, what gearbox, what starter motor, etc. is available from http://www.nova-international.net/
click then .

24/10/03 :tu:

Cad files (2D) - 1800, 2lt, and KLZE V6 flywheels

24/10/03 :tu:

Cad files (3D) - 3D model of 2lt flywheel and relative position to VW engine face.

24/10/03 :tu:

Cad files (3D) - 3D model of the 2lt VW bellhousing, input shaft and throw-out bearing tube. Warning - bellhousing bolt holes are not perfectly accurate as they were difficult to measure.

24/10/03 :tu:

Cad files (2D) - 2lt VW bellhousing face and bolt pattern. Warning - bellhousing bolt holes are not perfectly accurate as they were difficult to measure.

_________________________________

[size=5]Adaptor plate suppliers[/size]

24/10/03 :tu:

USA - KENNEDY ENGINEERED PRODUCTS, probably the biggest of them all

24/10/03 :tu:

USA - Hecker Machine Works, small selection but nice work

24/10/03 :tu:

AUS (Vic) - Castlemeine Rod Shop, big selection including adaptor bellhousing

24/10/03 :tu:

AUS (NSW) - Unicap Engineering Pty Ltd, he tends not to answer emails, try ringing

24/10/03 :tu:

AUS (NSW) - Trik Offroad Products Pty Ltd, heaps of offroad parts and some adaptors (cheap?)

24/10/03 :tu:

http://www.volksconversions.com.au/ - AUS (QLD) - Volks Conversions (Sherman), ring Ph: (07) 5537 7770

24/10/03 :tu:

AUS (QLD) - Sharpbuilt, suby to vw adaptors, 3inch cast alloy shortened suby sumps

11/02/04 :tu:

AUS (WA) - Ding bob trikes, Adaptor plate supplier for VW to Subaru and also looks like they do the Ford XF/EA/EB disc brake kit

_________________________________

[size=5]Hints and other notes[/size]

Cad files can be viewed with a viewer such as Volo View Express from Autodesk. 24/10/03 :tu:

It is a free download (24MB) which is available here (click here)

Alternatively you can download a trial version (60 days I think) of Intellicad and view / modify / draw. 24/10/03 :tu:

It is available here (click here, about 25MB)

_________________________________

[size=5]Thanks to the following contributors so far...[/size]

Me - wow I am so helpful!

Jenny - for heaps and heaps of suby links and other info.

MikeM - for a Suby link

Secoh - for the Renault gearbox links

Jorg & Seagull - for the Suby wiring diagrams

Lugnuts & Rennwagen - volksconversion link updates

Bartw-portland - update on his website content

Jeza - funco site

klashniv - suby manual info and other trouble codes

Mackaymanx - suby vs VW size picture links

Gazman - link to his site

Wes - www.offroadvw.net - 200HP Quad Cam V6 in a VW Baja - with climate control...

www.taylorcycles.com.au - My DH MTB racing brothers shop.

Mikey

Learner Dubber

Posts: 3
Threads: 0
Registered: October 30th, 2005
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posted on April 30th, 2006 at 05:52 AM

I need some help, I'm trying to find some info on hooking my Megasquirt up to my Subaru EJ20T. I know where all the wires are going from the Megasquirt, I just don't have any idea what order the wires are on the plugs.

I tried the links above. Only about half of them worked, and the ones that did were using the stock ECU.

Thanks.

ElusiveStranger

Officially Full-On Dubber

Posts: 330
Threads: 30
Registered: May 28th, 2006
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Location: Kent. England
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posted on October 13th, 2006 at 07:40 AM

Quote:

Originally posted by seagull
Any one have a wiring PDF on a subaru ej20 single cam motor .

I have a full manual for a 2002 EJ20 as a PDF.

Hutcho

Wolfsburg Wizard

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Threads: 69
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posted on March 13th, 2008 at 10:09 AM

Need wiring diagram for 06 EJ20...

Hi Guys,
Anyone know where I could find a wiring diagram for an 06 EJ20 motor?
Thanks,
Steve.

seagull

Compulsive Aussie Vee Dubber

Posts: 4979
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posted on July 14th, 2012 at 11:55 AM

steve http://jdmfsm.info/Auto/Japan/Subaru/Legacy%20Outback/2004/

Looking for that special lady : PM me for coffee & cake

seagull

Compulsive Aussie Vee Dubber

Posts: 4979
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posted on September 10th, 2012 at 11:32 PM

http://www.numbchuxconversions.com/services.htm

Looking for that special lady : PM me for coffee & cake

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