[ Total Views: 525 | Total Replies: 17 | Thread Id: 21247 ] |
|
Quoll
Officially Full-On Dubber
 
Posts: 231
Threads: 38
Registered: January 9th, 2003
Member Is Offline
Location: Melbourne
Theme: UltimaBB Pro Blue ( Default )
|
posted on April 7th, 2004 at 05:19 PM |
|
|
Lapping/Grinding Valves
G'day
I've got all the gear to lap/grind my vavles
I'm just wondering whats the best way of doing it, and how long should I do it for?
Thanks
Justin |
|
Craig Torrens
A.k.a.: Craig Torrens
Scirocco Rare
6 times Australian, 7 times State Hillclimb Class Champion
       
Posts: 8040
Threads: 347
Registered: January 10th, 2003
Member Is Offline
Location: Sydney
Theme: UltimaBB Pro Blue ( Default )
Mood: Time to go Salt lake racing, and actually achieve a result.
|
posted on April 7th, 2004 at 07:34 PM |
|
|
so what gear do you have?
I'm guessing valve grinding paste and the rod with a suction cup ?
|
|
Quoll
Officially Full-On Dubber
 
Posts: 231
Threads: 38
Registered: January 9th, 2003
Member Is Offline
Location: Melbourne
Theme: UltimaBB Pro Blue ( Default )
|
posted on April 7th, 2004 at 07:51 PM |
|
|
Yep, Coarse and Fine Grit and four diff size suction rods I'm doing this on a set of stock 1600 tp heads |
|
Craig Torrens
A.k.a.: Craig Torrens
Scirocco Rare
6 times Australian, 7 times State Hillclimb Class Champion
       
Posts: 8040
Threads: 347
Registered: January 10th, 2003
Member Is Offline
Location: Sydney
Theme: UltimaBB Pro Blue ( Default )
Mood: Time to go Salt lake racing, and actually achieve a result.
|
posted on April 7th, 2004 at 08:18 PM |
|
|
I assume all the valves have been removed?
With the valve removed start with the coarse paste, and coat the valve or valve seat with a small amount of paste. Insert the valve back into the head
and push the rod and suction cup tool onto the face of the valve. Then turn the rod (and valve) clockwise and counterclockwise so the valve and seat
are rubbing together. Every few turns you should lift the valve off the seat and then push back down again. Clean away the valve grinding paste, and
check the seat as well as the valve. There should be a dull grey line around the valve and the seat, this is where the valve and seat are meeting. You
need to keep grinding untill this grey line is uniform all away around and is about 1.5mm in width. Then just repeat with the fine paste to finish
off. Clean all surfaces and repeat for all your valves !!!!
I would recommend replacing the exhaust valves.
I hope this helps
|
|
warb
Custom Title Time!
gimme some butter im on a roll.....
   
Posts: 1982
Threads: 118
Registered: May 6th, 2003
Member Is Offline
Location: ya mummas house.
Theme: UltimaBB Pro Blue ( Default )
Mood: ORR50M
|
posted on April 7th, 2004 at 09:27 PM |
|
|
i dont like those suction cup things, i'd rather jam a rubber tube over the back of the valves, and spinning them that way... just my 2c
also, remember to put the valves in the same holes, dont get them mixed up..
|
|
Quoll
Officially Full-On Dubber
 
Posts: 231
Threads: 38
Registered: January 9th, 2003
Member Is Offline
Location: Melbourne
Theme: UltimaBB Pro Blue ( Default )
|
posted on April 7th, 2004 at 09:39 PM |
|
|
yep have replaced all the exhaust valves with new ones.
cool thanks for all the info. |
|
Craig Torrens
A.k.a.: Craig Torrens
Scirocco Rare
6 times Australian, 7 times State Hillclimb Class Champion
       
Posts: 8040
Threads: 347
Registered: January 10th, 2003
Member Is Offline
Location: Sydney
Theme: UltimaBB Pro Blue ( Default )
Mood: Time to go Salt lake racing, and actually achieve a result.
|
posted on April 7th, 2004 at 09:53 PM |
|
|
have fun !
|
|
count
Casual Dubber
Posts: 48
Threads: 12
Registered: January 1st, 2004
Member Is Offline
Location: Millmerran, On the Downs, Darling
Theme: UltimaBB Pro Blue ( Default )
Mood: Vacuum....
|
posted on April 8th, 2004 at 08:18 PM |
|
|
And Lube the Shaft
Ivan in Oz
1976 Beetle 1600
Mitsubishi Delicious 2.8TDi 4X4
MotoGuzzi
You're only Young once,
You can be immature forever.
|
|
Oasis
Custom Title Time!
Going alone...
   
Posts: 1806
Threads: 77
Registered: July 5th, 2003
Member Is Offline
Location: Cammeray, Sydney
Theme: UltimaBB Pro Blue ( Default )
Mood: Deep
|
posted on April 9th, 2004 at 12:27 PM |
|
|
Quote: | Originally
posted by count
And Lube the Shaft
|
My goodness......
"Tell him 'We've already got one'"
|
|
Craig Torrens
A.k.a.: Craig Torrens
Scirocco Rare
6 times Australian, 7 times State Hillclimb Class Champion
       
Posts: 8040
Threads: 347
Registered: January 10th, 2003
Member Is Offline
Location: Sydney
Theme: UltimaBB Pro Blue ( Default )
Mood: Time to go Salt lake racing, and actually achieve a result.
|
posted on April 9th, 2004 at 12:30 PM |
|
|
always lube the shaft:P
|
|
tassupervee
A.k.a.: Knob Jockey
Custom Title Time!
That really hurts doesnt it!
   
Posts: 1171
Threads: 25
Registered: September 21st, 2003
Member Is Offline
Location: Huon Valley SouthernTasmania
Theme: UltimaBB Psyche Blue
Mood: Moody!
|
posted on April 9th, 2004 at 01:37 PM |
|
|
Errr, I have a very nasty and quick way to lap 'em in. This is likely to result in the purists vomiting and spitting out their teeth but:
First, lube the shaft!!!!!!!!!
Wipe on some grinding paste onto the seat, insert the valve into the guide and grab the valve stem gently in a battery drill!!
Using your finger tip as a pressure guide on the head of the valve, spin up the valve and just keep lifting the valve off its seat every second or
so.
Requires only slight pressure on the valve head and keep the bloody drill steady.
Very quick and as rough as guts but works surprisingly well if you are rather careful about it!!!
Sorry guys, I had to detail this one!!!! ready...set......PUKE!
L8tr
E
Im not a complete idiot, quite a few parts are missing....
|
|
MickH
A.k.a.: Michael Hutchinson
Bishop of Volkswagenism
Hairy Gutted Sloth
    
Posts: 3389
Threads: 29
Registered: September 6th, 2003
Member Is Offline
Location: TownsvilleTropical North QLD
Theme: UltimaBB Pro Blue ( Default )
Mood: Grow a brain...walls don't hit back...
|
posted on April 9th, 2004 at 03:06 PM |
|
|
Quote: | Originally
posted by tassupervee
Errr, I have a very nasty and quick way to lap 'em in. This is likely to result in the purists vomiting and spitting out their teeth but:
First, lube the shaft!!!!!!!!!
Wipe on some grinding paste onto the seat, insert the valve into the guide and grab the valve stem gently in a battery drill!!
Using your finger tip as a pressure guide on the head of the valve, spin up the valve and just keep lifting the valve off its seat every second or
so.
Requires only slight pressure on the valve head and keep the bloody drill steady.
Very quick and as rough as guts but works surprisingly well if you are rather careful about it!!!
Sorry guys, I had to detail this one!!!! ready...set......PUKE!
L8tr
E
|
HeHeHe.....was waiting for someone to post this "method"!!!!:thumb:P:P
tssnq.com.au
|
|
tassupervee
A.k.a.: Knob Jockey
Custom Title Time!
That really hurts doesnt it!
   
Posts: 1171
Threads: 25
Registered: September 21st, 2003
Member Is Offline
Location: Huon Valley SouthernTasmania
Theme: UltimaBB Psyche Blue
Mood: Moody!
|
posted on April 9th, 2004 at 03:45 PM |
|
|
yeah sorry dude, I could not resist it. I gotta say I have employed this method on many occasions with remarkable success.
It seem I am not the only one to employ it then eh???
Muwaaaaahahahahahahah
L8tr
E
Im not a complete idiot, quite a few parts are missing....
|
|
toplessbug
Fahrvergnugen
  
Posts: 879
Threads: 128
Registered: August 27th, 2002
Member Is Offline
Location: Brisvegas QLD
Theme: UltimaBB Pro Blue ( Default )
Mood: waiting for my lotto win
|
posted on April 9th, 2004 at 09:18 PM |
|
|
requirements
keyless chuck.reversable drill.30 secs per valve and a quick clean up instant valve grind!!! |
|
toplessbug
Fahrvergnugen
  
Posts: 879
Threads: 128
Registered: August 27th, 2002
Member Is Offline
Location: Brisvegas QLD
Theme: UltimaBB Pro Blue ( Default )
Mood: waiting for my lotto win
|
posted on April 9th, 2004 at 09:18 PM |
|
|
requirements
keyless chuck.reversable drill.30 secs per valve and a quick clean up instant valve grind!!! |
|
Kai.A.
Fahrvergnugen
  
Posts: 915
Threads: 76
Registered: September 29th, 2003
Member Is Offline
Location: Adelaide
Theme: UltimaBB Pro Blue ( Default )
Mood: dubless...
|
posted on April 9th, 2004 at 09:28 PM |
|
|
i too have used the drill method, back when i worked in a motorbike workshop. it's really handy for the tiny valves in some bikes which are
impossible to get a suction cup onto....
you've just gotta make sure you don't put any sidways pressure on the drill, could end up with the valve seating kinda off centre, and i spose it
probably wouldn't be too good for the valve guide either.....
it's easy tho, and it works.
kai
|
|
Quoll
Officially Full-On Dubber
 
Posts: 231
Threads: 38
Registered: January 9th, 2003
Member Is Offline
Location: Melbourne
Theme: UltimaBB Pro Blue ( Default )
|
posted on April 13th, 2004 at 11:07 PM |
|
|
Lol
the same thought crossed my mind while I was lapping them in after spending ages getting one valve to seat properly, the rest took a lot less work tho
thanks for all the info dudes  |
|
helbus
A.k.a.: Pete S
Super Administrator
Mad fabricator, paint and body
       
Posts: 7386
Threads: 312
Registered: September 1st, 2002
Member Is Offline
Location: In the garage chopping cars into bits
Theme: UltimaBB Pro Blue
Mood: In the thinking chair
|
posted on April 13th, 2004 at 11:20 PM |
|
|
I remember my dad doing the sidevalve Briggs & Stratton motors with the suction cup. When I would help him I would use the drill too. He didn't
like it done that way as he was of the old school. I just wanted to go for a ride on my pushbike or for a swim, so I wanted to get it done as quick as
possible.
|
|
primate
A.k.a.: Ali Cimen
Slammed & Awesome Dubber

Posts: 84
Threads: 28
Registered: March 28th, 2003
Member Is Offline
Location: Concord, Sydney
Theme: UltimaBB Pro Blue ( Default )
Mood: Yes ?
|
posted on April 14th, 2004 at 11:16 AM |
|
|
I think the 'drill method' could be refined by inserting the shaft end of the valve into a short piece of tight fitting rubber tubing then putting
the other end of the rubber tubing into the drill chuck. Inserting a bolt shank into the rubber tube at the drill end will stop the chuck from
collapsing the tube.
This method will reduce the tendency for any bending loads inadvertantly applied to the shaft whilst rotating your valves.
Cheers,
Ali
|
|
tassupervee
A.k.a.: Knob Jockey
Custom Title Time!
That really hurts doesnt it!
   
Posts: 1171
Threads: 25
Registered: September 21st, 2003
Member Is Offline
Location: Huon Valley SouthernTasmania
Theme: UltimaBB Psyche Blue
Mood: Moody!
|
posted on April 14th, 2004 at 09:01 PM |
|
|
Yep!
I like that.
Good one.
L8tr
E
Im not a complete idiot, quite a few parts are missing....
|
|