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 subaruboxer
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| posted on March 7th, 2005 at 09:59 PM |
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custom header made of stock parts
I build my own header with parts of the stock header and catalytic converter of the Subaru EJ 22.
To gain ground clearance I cut the flanges like shown here.
[ Edited on 9-11-2005 by subaruboxer ]
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subaruboxer
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| posted on March 7th, 2005 at 10:02 PM |
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And got them welded like shown left here.
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subaruboxer
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| posted on March 7th, 2005 at 10:11 PM |
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the other parts I used : 1 x 30° bend
2 x 45° bends
3 x 90° bends
1 x tube 1 meter
all in 50 mm diameter and stainless
steel
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subaruboxer
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| posted on March 7th, 2005 at 10:16 PM |
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The header already wraped in thermo tec exhaust insulating wrap.
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subaruboxer
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| posted on March 7th, 2005 at 10:18 PM |
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Please note the cat is up side down.
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subaruboxer
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| posted on March 7th, 2005 at 10:23 PM |
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the header painted black, because it was shining under the car. I want a sleeper look.
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subaruboxer
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| posted on March 7th, 2005 at 10:32 PM |
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The mounted header before it was all finished. I am testing with 2 different mufflers, thats why there are two seen here.
I am keen to see how much power output I am going to have with it. I will get it on a dyno, but not before the end of april. It is winter here in
Germany with lots of snow this year
and 3 days ago we had minus 17 degrees celsius. I have bought the stock header of an Impreza WRX STI, that will be testet too on the dyno, but without
a cat. I keep you posted.
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subaruboxer
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| posted on March 7th, 2005 at 10:51 PM |
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It was to big again. I spotwelded it and went to a professional welder to get it done. I went to the welder and my car six times to get it bit by bit
and a perfect fit.
[Edited on 7-3-2005 by subaruboxer]
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Jeza
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| posted on March 10th, 2005 at 06:07 AM |
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Subaruboxer
These updates and pics of yours are great.
Keep it up 
Cheers
Jeremy
......random gibberish for today.......
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lugnuts
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| posted on March 10th, 2005 at 03:29 PM |
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This is depressing,i feel like a junkie waiting for my next photo fix from subaruboxer,but anyway keep them coming very s l o w l y or ile OD,hey
subaruboxer are u gunna put some fake exhaust tips out of the cutouts and make a SUPER SLEEPER. |
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subaruboxer
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| posted on March 11th, 2005 at 02:57 AM |
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Hi lugnuts, you are right the exhaust tips are put into the cutouts to have it look stock. I made a little brace for the tips, but I have no picture
of it. Got to take one.
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subaruboxer
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| posted on March 11th, 2005 at 06:48 AM |
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Found this picture of the early days. No pan, no engine but fake exhaust tips. You see, I always wanted to do it. If you can' t make it, fake it.
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subaruboxer
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| posted on May 7th, 2005 at 08:59 PM |
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mounted header
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subaruboxer
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| posted on July 29th, 2005 at 04:56 AM |
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This is what it is looking like now.
The muffler is a Peugeot 206 Gti.
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boof2332
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| posted on July 29th, 2005 at 07:13 AM |
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Tidy..very tidy indeed.
How is the power and torque....has that cat actually got internals? Highly illegal here(removeing internals), although they block up and just restrict
you motor after a while.
Matt
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subaruboxer
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| posted on July 30th, 2005 at 05:28 AM |
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Hi Matt,
wasn't able to get on the dyno again with the new clutch.
The cat is the stock Subaru unit. I'd like to see pics of your exhaust.
Jörg
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1303Steve
A.k.a.: Steve Carter
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| posted on September 19th, 2005 at 04:33 PM |
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Hi
Congratulations, that looks so nice, it looks like the factory did it, not sure which one though, the on in Germany or the one in Japan.
Steve
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subaruboxer
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| posted on September 20th, 2005 at 04:35 AM |
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Hi Steve,
thanks I hope it will work as good as it looks. Will hit the dyno again in two weeks and the Autobahn for topspeed testing, too.
Jörg
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lugnuts
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| posted on October 16th, 2005 at 08:15 PM |
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| Quote: | Originally
posted by subaruboxer
Found this picture of the early days. No pan, no engine but fake exhaust tips. You see, I always wanted to do it. If you can' t make it, fake it.
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Hey subaruboxer dont forget the sleeper-look !!!!!!!! |
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subaruboxer
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| posted on October 17th, 2005 at 02:32 AM |
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Hi lugnuts,
I won't forget it. Now that I had a chance to ride, I know what I want to change over the winter. One thing is the exhaust, I will probably build a
complete new one without the catalytic converter and the fake exhaust tips. I tried the smaller muffler, but it was to loud. Have another muffler that
I want to try with this header, with that one I could install the fake exhaust tips.
[ Edited on 16-10-2005 by subaruboxer ]
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VWSyncroguy
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| posted on November 8th, 2005 at 08:38 PM |
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How is your muffler supported at the back....is it mounted tothe engine somehow ...or to the frame of the car??
Warren C. |
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kombibob
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| posted on November 8th, 2005 at 09:15 PM |
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sorry i just had 2
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1961 swb buggy
1960 karmann ghia
1963 Single Cab: "El Concreto"
1963 bent 23 window " Frieda Samba "
1963 Eriba Faun camper " Cara Van daCamp"
2012 Skoda Octavia scout
Get down low and go,go,go
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subaruboxer
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| posted on November 9th, 2005 at 05:47 AM |
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| Quote: | Originally
posted by VWSyncroguy
How is your muffler supported at the back....is it mounted tothe engine somehow ...or to the frame of the car??
Warren C.
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Hi Warren,
the muffler is hanging in those rubber things, I dont know how you call them ( in English). You can see one at the exhaust tip of the larger muffler
above. And mounted to the car.
Jörg
[ Edited on 8-11-2005 by subaruboxer ]
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kombibob
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| posted on November 2nd, 2009 at 08:05 PM |
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Just stumbled across this while doing some subi research and had a laugh
forgot about it.. lol
so bump
1961 swb buggy
1960 karmann ghia
1963 Single Cab: "El Concreto"
1963 bent 23 window " Frieda Samba "
1963 Eriba Faun camper " Cara Van daCamp"
2012 Skoda Octavia scout
Get down low and go,go,go
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mactaylor
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| posted on November 4th, 2009 at 05:33 AM |
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that is funny!!!!
EVERLAST CONCRETE TANKS
1800 552 123
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Joel
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| posted on November 4th, 2009 at 02:34 PM |
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i was gonna make one similar but those stock cats are pretty restirictive
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colonel mustard
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| posted on November 4th, 2009 at 02:44 PM |
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How much does that heat wrap help? could you use it on extractors?? with decent effect/result?>
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trickysimon
A.k.a.: Simon Azzopardi
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| posted on November 4th, 2009 at 02:52 PM |
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It rusts out your exhausts alot quicker as it traps moisture. Also turns stainless brittle like glass.
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