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 dangerous
A.k.a.: Dave Butler Muffin Man
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| posted on November 6th, 2014 at 06:07 AM |
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| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
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Registered: January 6th, 2005
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| posted on November 6th, 2014 at 06:24 AM |
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| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
Threads: 178
Registered: January 6th, 2005
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Location: Gold Coast
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Mood: 591
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| posted on November 6th, 2014 at 06:34 AM |
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| Quote: | Originally
posted by westi
That's mad Alan.
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 matberry
Super Moderator
Go hard or go home
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| posted on November 6th, 2014 at 09:07 AM |
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That IS mad Alan!!!
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
OFF-ROAD,CIRCUIT,DRAG,STREET,ENDURANCE
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modnrod
Fahrvergnugen
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| posted on November 6th, 2014 at 09:26 AM |
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Very cool Dave.
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NUG637
Officially Full-On Dubber
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| posted on November 6th, 2014 at 09:37 AM |
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A work of art!
How much hp/torque are you hoping to gain from the new crank?
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vassy66T1
A.k.a.: Marcus Vass
Veteran Volks Folk
Wow ... are U reading this?
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| posted on November 6th, 2014 at 11:06 AM |
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Only another 1000 hours left to go 
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tassupervee
A.k.a.: Knob Jockey
Custom Title Time!
That really hurts doesnt it!
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| posted on November 6th, 2014 at 02:47 PM |
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Crikey.
Thats getting serious!!!
E
Im not a complete idiot, quite a few parts are missing....
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motha
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| posted on November 6th, 2014 at 11:46 PM |
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Bloody hell!!!
I wish I had your machine skills & knowledge!!!!
My old man is a television repairman, he's got this ultimate set of tools. I can fix it. |
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
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| posted on November 19th, 2014 at 08:18 PM |
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Next step is to make a special tool to machine out where the rod journals will be.
It will replace the conventional tool post on the lathe.
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
Threads: 178
Registered: January 6th, 2005
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Location: Gold Coast
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| posted on November 19th, 2014 at 08:21 PM |
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| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
Threads: 178
Registered: January 6th, 2005
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| posted on November 19th, 2014 at 08:29 PM |
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Some video:
https://www.youtube.com/watch?v=d97h_fPVDd0
https://www.youtube.com/watch?v=HUY4Lhi1HRg
https://www.youtube.com/watch?v=uTlfhHL_JKg
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
Threads: 178
Registered: January 6th, 2005
Member Is Offline
Location: Gold Coast
Theme: UltimaBB Pro Blue ( Default )
Mood: 591
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| posted on November 19th, 2014 at 08:31 PM |
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| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
Threads: 178
Registered: January 6th, 2005
Member Is Offline
Location: Gold Coast
Theme: UltimaBB Pro Blue ( Default )
Mood: 591
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| posted on November 19th, 2014 at 08:44 PM |
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https://www.youtube.com/watch?v=d97h_fPVDd0
https://www.youtube.com/watch?v=HUY4Lhi1HRg
https://www.youtube.com/watch?v=uTlfhHL_JKg
https://www.youtube.com/watch?v=VR8HdxZBRqk
https://www.youtube.com/watch?v=VldacGFecO4
| Quote: | Originally
posted by westi
That's mad Alan.
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bat69
Insano Dub Head
There is no status
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| posted on November 19th, 2014 at 08:44 PM |
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Holy fcuk thats insane. Your a modern day Burt Munroe
White Knuckle Racing Team
"Drive it like dirt"
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turboboy
Seriously Crusin Dubber
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| posted on November 19th, 2014 at 09:48 PM |
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What no Lube..........
On the lathe
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Allbones
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| posted on November 19th, 2014 at 10:02 PM |
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You're a monster...
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cnfabo
Custom Title Time!
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| posted on November 19th, 2014 at 11:20 PM |
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Bloody amazeballs muffin man
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
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| posted on November 20th, 2014 at 05:23 AM |
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| Quote: | Originally
posted by turboboy
What no Lube..........
On the lathe
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I use a special mix of WD40 and  when the cuts are slow like this. 
| Quote: | Originally
posted by westi
That's mad Alan.
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HappyDaze
A.k.a.: Greg Mackie
Son of Jim - Creator of Good
Superannuated
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| posted on November 20th, 2014 at 06:18 AM |
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I takes me hat off t' ya, Davey boy 
I'd rather wear a Beetle out by racing it than by polishing it!
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mactaylor
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| posted on November 20th, 2014 at 07:36 AM |
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Very nice Dave, Have been waiting for an update!
EVERLAST CONCRETE TANKS
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
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| posted on November 21st, 2014 at 08:34 AM |
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| Quote: | Originally
posted by NUG637
A work of art!
How much hp/torque are you hoping to gain from the new crank?
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Hi Myles, hope to gain enough to keep HP/cc the same as current engine,
so over 300hp at the flywheel would be nice.
Best before was 259 at the wheels,
so perhaps 275 to 280 at the wheels
is what I am calculating, for the fuel system changes required.
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
Threads: 178
Registered: January 6th, 2005
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| posted on November 23rd, 2014 at 07:08 AM |
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Main journals are all done to width and 0.5mm from finished size.
They have a 4mm radius.
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
Threads: 178
Registered: January 6th, 2005
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Location: Gold Coast
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| posted on November 23rd, 2014 at 07:10 AM |
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Next step is back in the offsetting jig, to machine the sides and perimeters of all the webs and counterweights.
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
Posts: 5901
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| posted on November 23rd, 2014 at 07:13 AM |
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One web will be left with a flat for indexing the oil holes, but all the others will be sort of like this:
| Quote: | Originally
posted by westi
That's mad Alan.
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petemart
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| posted on November 23rd, 2014 at 09:53 AM |
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So insanely f&cking cool..
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turboboy
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| posted on November 23rd, 2014 at 11:03 AM |
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Nice work Dave, artwork
what metal / alloy have you used on the
injection bodies
Barrels
Crank
Are you going to do any treatment on the crank when you finish the machining.
I might of missed it but what stroke and bearing sizes are on the crank
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HappyDaze
A.k.a.: Greg Mackie
Son of Jim - Creator of Good
Superannuated
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| posted on November 23rd, 2014 at 11:31 AM |
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You forgot to ask what Dave mixes with WD40, for cutting fluid. 
I'd rather wear a Beetle out by racing it than by polishing it!
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
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| posted on November 23rd, 2014 at 12:43 PM |
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6061 for the throttle bodies,
2P cast iron for the barrels,
EN26 for the crank,
and Rene' from Heat Treatment Services in Adelaide
has offered to do a stress relieve and nitride on the crank
before its final grind to sizes.
Main journals are 2.750" and rod journals will be 2.100".
I mix a synthetic gear oil or cutting fluid with WD40 depending on the material.
| Quote: | Originally
posted by westi
That's mad Alan.
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mactaylor
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| posted on November 23rd, 2014 at 12:50 PM |
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Hi Dave! Are you going to lighten the big ends?
EVERLAST CONCRETE TANKS
1800 552 123
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