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Author: Subject:  WPVW new circuit car
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yes.gif posted on August 1st, 2013 at 07:13 PM



the new accelerator pedal has been modified & installed

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yes.gif posted on August 1st, 2013 at 07:14 PM



thats enough playing on the computer tonight !! I am going to install the fuel tank & the water tank (for the intercooler) tonight:crazy::crazy:



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yes.gif posted on August 5th, 2013 at 07:21 PM



well I did stay back at WPVW late on thursday night to get the tanks mounted in the front of the new circuit car

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yes.gif posted on August 5th, 2013 at 07:26 PM



with the fuel tank & water tank installed , I now have to fabricate support brackets from the mounting plate to the chassis . I will then start to mount the fuel pumps & surge tank etc

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yes.gif posted on August 10th, 2013 at 01:33 AM



I install an additional brake fluid reservoir which will feed the brake fluid to the 2 master cylinders . This will enable me to keep a check on the fluid level without having to disassemble any of the car to get to the master cylinders on the pedal assembly .

I then fabricate a mounting plate for the fuel surge tank , EFI fuel pump & Carter lift pump

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yes.gif posted on August 10th, 2013 at 01:39 AM



the internal rear panels had to be cut to enable correct fitment , I add an aluminum support plate where they were cut

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yes.gif posted on August 10th, 2013 at 01:44 AM



new front & rear cross-drilled discs are purchased in Chevy/Porsche pattern . All new wheel bearings are installed . Rear wheel spacers in 12mm are also purchased

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yes.gif posted on August 10th, 2013 at 02:17 AM



all of the brake discs are installed . New titanium wheel studs are installed also

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yes.gif posted on August 10th, 2013 at 02:19 AM



all of the rear panels are secured down

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posted on August 10th, 2013 at 08:54 AM



Looking very neat Wayne :tu:



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posted on August 10th, 2013 at 11:59 AM



Motivation right here, thanks Wayne I'm heading to the cave :):)..

What calipers are you going to use..
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yes.gif posted on August 10th, 2013 at 02:43 PM



Quote:
Originally posted by cnfabo

What calipers are you going to use..


the front calipers are alloy Brembo from an early 911 Porsche & the rear calipers are going to be standard superbug twin-pin

I split the front alloy Brembo calipers to remove the bakelite spacer blocks so that I can use them on the solid discs , as these calipers were traditionally used on ventilated discs . It is a very good thing that I did pull them apart as the person who assembled them had pinched one of the seals & they would have certainly leaked

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yes.gif posted on August 10th, 2013 at 02:46 PM



the alloy Bremo calipers are installed and fit perfectly with the solid front brake discs . These calipers bolt directly to the type-3 stub-axle assemblies without any adaptor plates

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posted on August 10th, 2013 at 06:58 PM



Awesome to see the Dak to the future Dub come together finally... Looking forward to seeing how it goes in the roundy, roundy stuff.



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yes.gif posted on August 12th, 2013 at 08:53 AM



Quote:
Originally posted by humpty
Awesome to see the Dak to the future Dub come together finally...


yeh I know Simon , I have been a bit slack with this one as I have been very busy helping Ben , Chris & Cindy with their cars and also the new engine build for the oval (not to mention a long pointy thing that arrived from US) ..... I should have had this car on the track long before now , but it wont be too far away . I am nearly ready to strip the entire car for powdercoating / detailing , then back together it goes for the final build .




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posted on August 13th, 2013 at 07:54 AM



I don't think you have been slack Wayne!!!
Good output coming from your workshop. :tu:




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yes.gif posted on August 13th, 2013 at 09:45 AM



Quote:
Originally posted by vassy66T1
I don't think you have been slack Wayne!!!
Good output coming from your workshop. :tu:


Thanks Marcus , we are now preparing Ben Ford' supercharged drag bug for Warwick while I am working on DTTF ..... Bens bug made 332hp@ 4500rpm at the wheels and wont breath after that . We are remaking his supercharger manifolds for better flow ..... but I want to stay working on DTTF until it makes noise and is finally on the track !!
Last night Dean & I sorted out what fuel fittings & hose we need up front , I then installed the clutch slave cylinder , then installed the new turbo ready for exhaust connection




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yes.gif posted on August 19th, 2013 at 11:07 PM



I have done more work on DTTF . The hydraulic clutch slave cylinder has been installed ..... the new T-70 turbo is installed with the exhaust flange ring & clamp

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yes.gif posted on August 19th, 2013 at 11:20 PM



I purchase 2x 4" mandrel bends and a 4" to 3" reducer for the exhaust pipe from turbo to muffler . Here the new 4" mandrels are pictured beside a 2.5" alloy 90degree mandrel to show their massive size . A new flange plate is bolted to the muffler

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yes.gif posted on August 19th, 2013 at 11:33 PM



the fabrication of the exhaust continues with the attachment of the reducer pipe to the exhaust flange

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yes.gif posted on August 19th, 2013 at 11:43 PM



the exhaust is connected from the turbo to the muffler , next I will have to fabricate the wastegate plumbing

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posted on August 20th, 2013 at 07:18 PM



great stuff Wayne. can't wait till Nationals next May as this is when you seem to unviel new cars.

By the way, my old man built RH a trailer for this car back in 1998-9 so have a keen interest to see this finished and going.




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posted on August 20th, 2013 at 09:37 PM



Wow, look at the angle on the axles and CV joints :crazy:



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posted on May 29th, 2014 at 01:07 PM



Thank you so much for sharing just how much work goes into preparing a car like this. It's an overwhelming task! Best of luck in getting it ready on time. I look forward to some footage of it running.



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posted on August 30th, 2015 at 09:02 PM



"Future" is just an expression



Keeping it real !
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posted on August 31st, 2015 at 05:06 PM



Why an earth would you remove a tandum adjustable brake master cylinder system for a single circut master cylinder



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posted on November 5th, 2015 at 08:26 PM



Any further progress on DTTF?
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posted on November 11th, 2017 at 12:10 AM



Was surprised to see this finished in the latest Performance VW magazine!



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24.0.00014305SELECT id FROM ubb_banned WHERE ((ip1 = '3' OR ip1 = '-1') AND (ip2 = '239' OR ip2 = '-1') AND (ip3 = '192' OR ip3 = '-1') AND (ip4 = '241' OR ip4 = '-1')) AND NOT (ip1 = '-1' AND ip2 = '-1' AND ip3 = '-1' AND ip4 = '-1')
25.0.00050998SELECT fid, type, name, fup, status, private, userlist, password FROM ubb_forums WHERE private != '5' AND private != '3' AND private != '2' AND userlist = '' AND password = '' AND status = 'on' ORDER BY displayorder
26.0.00017309SELECT themeid, name FROM ubb_themes
27.0.00100017SELECT name, template FROM ubb_templates WHERE name IN ('functions_bbcode', 'functions_bbcodeinsert', 'functions_smilieinsert_smilie', 'functions_smilieinsert', 'viewtopic_reply', 'viewtopic_quickreply', 'viewtopic', 'viewtopic_invalid', 'viewtopic_modoptions', 'viewtopic_newpoll', 'viewtopic_newtopic', 'viewtopic_poll_options_view', 'viewtopic_poll_options', 'viewtopic_poll_submitbutton', 'viewtopic_poll', 'viewtopic_post', 'viewtopic_post_email', 'viewtopic_post_site', 'viewtopic_post_icq', 'viewtopic_post_aim', 'viewtopic_post_msn', 'viewtopic_post_yahoo', 'viewtopic_post_search', 'viewtopic_post_profile', 'viewtopic_post_pm', 'viewtopic_post_ip', 'viewtopic_post_repquote', 'viewtopic_post_report', 'viewtopic_post_edit', 'viewtopic_post_delete', 'viewtopic_post_attachmentimage', 'viewtopic_post_attachment', 'viewtopic_post_attach_noborder', 'viewtopic_post_attimg_noborder', 'viewtopic_post_sig', 'viewtopic_post_nosig', 'viewtopic_printable', 'viewtopic_printable_row', 'viewtopic_multipage', 'viewtopic_post_attachment_none', 'viewforum_rules', 'viewtopic_post_blog', 'viewtopic_post_rpg', 'viewforum_mpn_info', 'viewtopic_next_prev_links', 'viewtopic_captcha', 'css', 'error', 'footer', 'footer_querynum', 'footer_load', 'footer_phpsql', 'footer_totaltime', 'header', 'message', 'meta_tags', 'shadow', 'shadow2')
28.0.00027704SELECT t.tid, t.fid, t.subject, t.views, t.replies, t.closed, t.topped, l.uid as lp_uid, l.username as lp_user, l.dateline as lp_dateline, l.pid as lp_pid FROM ubb_threads t LEFT JOIN ubb_lastposts l ON l.tid = t.tid WHERE t.tid = '88662'
29.0.00021100SELECT * FROM ubb_forums WHERE fid='64' AND status='on'
30.0.00029302SELECT code, url FROM ubb_smilies WHERE type = 'smiley'
31.0.00011992SELECT find, replace1 FROM ubb_words
32.0.00021887SELECT id, title, posts, stars, allowavatars, avatarrank FROM ubb_ranks
33.0.00024295UPDATE ubb_threads SET views = views+1 WHERE tid = '88662' LIMIT 1
34.0.00092101SELECT COUNT(pid) FROM ubb_posts WHERE tid = '88662'
35.0.00839806SELECT t.tid as t_tid FROM ubb_threads t LEFT JOIN ubb_threads o ON o.tid = 88662 LEFT JOIN ubb_lastposts l ON l.tid = t.tid LEFT JOIN ubb_lastposts x ON x.tid = o.tid WHERE l.dateline < x.dateline AND t.fid = '64' ORDER BY l.dateline DESC LIMIT 1
36.0.00759387SELECT t.tid as t_tid FROM ubb_threads t LEFT JOIN ubb_threads o ON o.tid = 88662 LEFT JOIN ubb_lastposts l ON l.tid = t.tid LEFT JOIN ubb_lastposts x ON x.tid = o.tid WHERE l.dateline > x.dateline AND t.fid = '64' ORDER BY l.dateline ASC LIMIT 1
37.0.00022602SELECT vote_id FROM ubb_vote_desc WHERE topic_id = '88662'
38.0.00070906SELECT pid FROM ubb_posts WHERE tid = '88662' ORDER BY pid LIMIT 150, 30
39.0.01589298SELECT * FROM ubb_attachments WHERE pid IN('965035', '965037', '965497', '965501', '965949', '965950', '965951', '965952', '965953', '965959', '965980', '965991', '965993', '966014', '966153', '966256', '966265', '966997', '967000', '967001', '967002', '967059', '967079', '991881', '1018342', '1018362', '1020628', '1038483')
40.0.00658607SELECT p.*, m.*,w.time FROM ubb_posts p LEFT JOIN ubb_members m ON m.username = p.author LEFT JOIN ubb_whosonline w ON p.author = w.username WHERE p.fid = '64' AND p.tid = '88662' ORDER BY p.pid ASC LIMIT 150, 30