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Author: Subject:  Project Log: Massive Complete 1971 Beetle Re-Restoration
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posted on July 20th, 2013 at 02:15 PM



[size=4]Update 40[/size]

Update 40... a memorable one... COLOUR!

The body has been bolted onto the floorpan permanently
Bonnet interior and engine bay has been painted
Doors are on for blocking/measurement
Inside of bonnet and engine lid are PAINTED! So today the colour is revealed!!!

These shots were taken earlier in the week and show the black basecoat parts such as roof, foot wells, bonnet and engine bay:
http://i.imgur.com/QBPy5f0.jpg

http://i.imgur.com/FjK3jMu.jpg

http://i.imgur.com/TI5otgu.jpg

http://i.imgur.com/V89mTwd.jpg

http://i.imgur.com/CFBPbuV.jpg

http://i.imgur.com/28NY7eT.jpg

http://i.imgur.com/dx28EsS.jpg

http://i.imgur.com/m8UwM6P.jpg

http://i.imgur.com/Wjk8LBi.jpg

And now... the pics from today! Here we go folks!...

What's that in the background?... a tinge of colour?!
http://i.imgur.com/jUCvXgj.jpg

Why yes! Kameleon KF06 Gold to Silver
http://i.imgur.com/kyZqGuB.jpg

The rear beaver panel. After discussion with other paint shops we have decided that the panel has to be modded before all of the engine work is done and the muffler is installed. So it's going to have to be a best guess at to how much it should be raised. I'll measure and research this week
http://i.imgur.com/CfvcsLl.jpg

http://i.imgur.com/i5pS3Hd.jpg

Just LOOK at those lines!
http://i.imgur.com/Bonx8Fa.jpg

Body bolted to the floor now
http://i.imgur.com/yIn6zIQ.jpg

http://i.imgur.com/zL11wGB.jpg

http://i.imgur.com/xs6rAXd.jpg

Doors are coming back off, this is just measuring and checking. The inside of them will be painted first and then they will be refitted and painted while on the body. Best for kameleon
http://i.imgur.com/ArcMOQ0.jpg

This thing is going to look mean!!!
http://i.imgur.com/H8AZ8Pf.jpg

http://i.imgur.com/aDTq0FA.jpg

http://i.imgur.com/neg8qn6.jpg

http://i.imgur.com/YjYN5q8.jpg

http://i.imgur.com/9OjmqYY.jpg

I don't know which I like more... the lines or the bonnet in the background
http://i.imgur.com/KdThYoE.jpg

A view through the door of the paint booth
http://i.imgur.com/Eu2AxOR.jpg

Masking all the fenders to prepare them for stone guarding
http://i.imgur.com/qjrBZEI.jpg

http://i.imgur.com/ngGkjdh.jpg

And some gratuitous colour shots
http://i.imgur.com/CMwIrkz.jpg

http://i.imgur.com/NDc2noZ.jpg

http://i.imgur.com/WEKtUQC.jpg

And what the hell, a video too!




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posted on July 20th, 2013 at 02:33 PM



Great work fella. Must be loving that final stage of painting where it starts to actually be laid. The pics tell a thousand words. Thanks for sharing soo much detail. I sanded my blue bug many moons ago, and got a pretty reasonable paint job too, but seeing this reminds me of the countless hours in prep!!!!!!!!!
Should be a valuable car based on the body and prep work alone




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posted on July 20th, 2013 at 03:28 PM



Those shiny colours will look AWESOME on a bug. The rounded lines always look good in metalics, and with no gutters etc. yours will look even better I reckon.

Actually, I reckon it will look like a Christmas beetle. :-)




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posted on July 20th, 2013 at 05:16 PM



this is going to be such a beautiful car



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posted on July 20th, 2013 at 06:02 PM



You wont want to drive it !



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posted on July 21st, 2013 at 06:23 PM



Quote:
Originally posted by Craig Torrens
You wont want to drive it !

that happens a lot :fakesniff:




:lol::crazy::lol::crazy::lol:
car forums. where a lot of peoples good intentions end up taking a good old car off the road forever never ever to see the road again. :fakesniff:
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posted on July 21st, 2013 at 06:40 PM



Haha. I'm building this baby to drive and enjoy!



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posted on July 21st, 2013 at 08:05 PM



NICE!

http://i275.photobucket.com/albums/jj298/baja53/2013/917340_54225436_zps8eab2c77.jpg




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posted on July 21st, 2013 at 08:17 PM



Hey mate, project looks amazing.
Are you getting your suspension work/brakes etc done by O&S or do you have another specialist?
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posted on July 21st, 2013 at 08:28 PM



Quote:
Originally posted by simohagz
Hey mate, project looks amazing.
Are you getting your suspension work/brakes etc done by O&S or do you have another specialist?


Hey, thanks. Once painted it's going onto a tow truck to my mechanic who has worked on VWs for about 50 years. He and I will fit all the mechanics then back to O&S to finish it all off




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posted on July 22nd, 2013 at 10:48 AM



Dang! This is cool!



http://i135.photobucket.com/albums/q149/5LAM/notch10errtar.png
[size=5]Custom doesn't come in a Box[/size]
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posted on July 24th, 2013 at 09:39 AM



Hats off to you for your persistence, obviously this is a great piece of work, be great to see in the flesh :)
Well done.
:tu:
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posted on July 24th, 2013 at 01:58 PM



Oppressa,

What are the specs on the engine you ordered? Or is it a secret?
Looks like a good price for the turnkey, very interested to see how it all turns out once installed!
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posted on July 24th, 2013 at 02:03 PM



Quote:
Originally posted by simohagz
Oppressa,

What are the specs on the engine you ordered? Or is it a secret?
Looks like a good price for the turnkey, very interested to see how it all turns out once installed!


Hey, see Update 2 which was about the 5th or 6th post, first page. I uploaded the full invoice. Note that is US $.

Also went back through old emails and found:
How many carburettors and which brand/model/size? We normally build them with a pair of 35mm solex
What alternator brand/model/size? We build them with an AC 60 amp alternator
What cam/size? Normally with our C35 Scat cam




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posted on July 24th, 2013 at 02:38 PM



Thanks for that. Sorry for all the questions!

From the look of it I assume its running a stock style ignition system?
Also from your earlier posts I gather that you bought the headers/muffler seperately (which by the way looks awesome)

Is there anything else you needed to buy or is it ready to bolt up to your trans?

Looks like you got smashed on customs fees on the gearbox, was it a similar situation with the engine? So far its looking like you got a sweet deal!
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posted on July 24th, 2013 at 02:45 PM



Yeah the headers and muffler I'm excited about!

Your questions about bolting together will be answered in about a month after I'm well into the mechanical stage!

Yeah the transmission customs fees were shocking. DB Shencker was the shipper and it all cost a bomb (not the shipping but using them to get the shipment out of the airport and onto Australian soil)!
The engine via sea shipping was much cheaper (relatively speaking taking the size into account). Breakdown of the charge from usatoaus.com:
Shipping: 450
Duty: 224.40
GST: 474.56
Total: 1148.96

Oh and Scat's charge to ship the engine to usatoaus (in Washington) was $108.




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posted on July 26th, 2013 at 08:40 PM



Quote:
Originally posted by Oppressa
Haha. I'm building this baby to drive and enjoy!


Driving it is fine. Just don't park it.
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posted on July 27th, 2013 at 02:45 PM



[size=4]Update 41[/size]

Some good, some bad...

Good:
-Everything is pretty much prepped for paint
-Headers and muffler positions were tested because we'll need to paint the rear beaver panel at the same time as the rest of the car. We had planned to fit all the machnics, then mod the panel after based on where the muffler protruded. I decided to mod it in a similar fashion to what I had originally done years ago, cutting some off the bottom and rounding off the corners
-Door handles pained and test fitted, they needed to be painted separately to ensure paint coverage

Bad:
-I decided that before paint, I wanted to test fit the old suspension (just because it's lieing around and I didn't want to fit the new parts yet) with one of the new wheels at the front. You guessed it, doesn't fit. So work is on hold for the moment while I source some of these and I can test fit to make sure we won't need to mod the fenders :grind:
http://vwparts.aircooled.net/MAXX-STRUT-Adjustable-Lowering-Strut-Kit-71-73-SB-p/maxx-strut-kit-3-bolt.htm

Someone has fitted them here and you can see the size difference compared to standard struts/springs
http://www.superbeetles.com/performance101/may2.htm

I'm guessing 2 weeks before they arrive and are fitted and we can move on...

2 shots from earlier in the week
http://i.imgur.com/cuxCP42.jpg

http://i.imgur.com/nw1TKIJ.jpg

And today
http://i.imgur.com/J4RLdEp.jpg

The modified rear beaver panel. Not 100% complete, some areas to refine. Looking good though!
http://i.imgur.com/KjfC9HP.jpg

http://i.imgur.com/S4lBJsm.jpg

My first glimpse at how the colour change will look :D Flush door handles fitted
http://i.imgur.com/BjcpAa1.jpg

And a quick vid




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posted on July 27th, 2013 at 06:19 PM



if i am reading the chart right they are 16" x 7" ET 40

that is the same as a rear Porsche Boxster

The front Boxsters are 6" ET 50

Your wheel will be only 3mm less clearance inside but 23mm wider compared to the Boxster

So with the Maxx strut. Your sweet there.
But..................It will be tight on the guard.
It will depend on what tyre you are going to run.
I would be suggesting a 205 50 to try and keep it tight.

You may need to "roll" the guard.




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posted on July 27th, 2013 at 06:21 PM



I have a spare 17" x 7" ET 40 if you want to borrow it to do some test fits

If you look at my Members rides you will see a photo with that wheel - the black Evo Fuchs




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posted on July 27th, 2013 at 06:21 PM



Quote:
Originally posted by Bizarre
if i am reading the chart right they are 16" x 7" ET 40

that is the same as a rear Porsche Boxster

The front Boxsters are 6" ET 50

Your wheel will be only 3mm less clearance inside but 23mm wider compared to the Boxster

So with the Maxx strut. Your sweet there.
But..................It will be tight on the guard.
It will depend on what tyre you are going to run.
I would be suggesting a 205 50 to try and keep it tight.

You may need to "roll" the guard.


Thanks for the input, much appreciated, Bizarre. That's what I'm thinking which is why I don't want any body/paint work continuing until we have it all tested and measured!




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posted on July 27th, 2013 at 06:23 PM



Quote:
Originally posted by Bizarre
I have a spare 17" x 7" ET 40 if you want to borrow it to do some test fits

If you look at my Members rides you will see a photo with that wheel - the black Evo Fuchs


Thanks! I'll have another attempt once the struts arrive and let you know!




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posted on July 28th, 2013 at 09:30 AM



Quote:
Originally posted by Oppressa
Someone has fitted them here and you can see the size difference compared to standard struts/springs
http://www.superbeetles.com/performance101/may2.htm



Bare in mind that Ryans Super is a 74 and has a different front end to yours, the 2 bolt like his adds 20mm track width per side and they have slightly wider guards to match.

With yours having new replacement guards you would be wise dry fitting the rims and guards before painting as they all seem to be different width aftermarket.

But if your rims are 7" et40 like Bizarre mentioned you'll have a pretty good fit depending on the tyre size you choose.

Mine is 3 bolt like yours and has German 71 Super front guards, I've got 7" et40 on it at the moment with 205 tyres and they are very close, any lower and I'd probably need to lip the guards

http://i128.photobucket.com/albums/p174/Buggin_74/CAM00253.jpg
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posted on July 28th, 2013 at 09:31 AM



Hey Joel. What size rims are yours?



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posted on July 28th, 2013 at 09:32 AM



Depends on the day of the week but those ones are 17x7 et40
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posted on August 9th, 2013 at 08:30 PM



[size=4]Update 42[/size]

So the wheels seem okay with the new front springs/struts.
I have decided that most/all of the mechanical work will be done at O & S Restorations as opposed moving back and forth. The suspension, tyres, wheels and brakes prove to be a bigger headache than I originally would have thought now that we're up to that stage.

Everything is currently on hold until a big order from CIP1 comes in which includes most backend suspension parts and as well as items needed for the drum to disc conversion.

Once those parts arrive, I'll be transporting the engine, transmissions and everything else mechanical/electrical that I have purchased to the workshop where we will lay everything out and check that we have all the parts.

I'll also have to purchase a tyre or two simply to test (then if it's okay order four more). If the tyre works with the suspension, brakes, calipers, torsion bar setting (I'm ordering one of these amongst other things https://www2.cip1.com/ProductDetails.asp?ProductCode=C26%2D501%2D200) and the torsion bar setting itself works well with the weight of the engine installed THEN we can proceed.

So a few more weeks of waiting, sorry people!

Old vs new to show the size difference. Note everything you see in the pic excluding the new parts on the floor will be replaced with brand new items. We just installed old gear to test the wheel size with the struts/springs.
http://i.imgur.com/060ixZq.jpg




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posted on August 25th, 2013 at 02:53 PM



Not an official update, just some news.

Still on hold while I wait for all suspension parts to arrive so that we can get it rolling (and therefore check wheels, suspension and tires) before paint.

I ordered and received all of this last week
1 of : ACC-C10-4300 - URETHANE TRAILING ARM BUSHING KIT - DOES BOTH SIDES - BEETLE 69-79/GHIA 69-74/TYPE 3 69-74/THING 73-74
US $27.95
1 of : C13-5588 - EMPI - BRAIDED STAINLESS STEEL BRAKE HOSE KIT - MADE IN THE USA - SUPER BEETLE 71-73 - SET OF 4
US $79.95
1 of : C26-501-200 - REAR TORSION BAR ADJUSTER - WELDING REQUIRED - ALL BEETLE / GHIA & BUGGY FLOOR PANS OR CHASSIS
US $85.45
2 of : KYB-KG5529 - KYB GAS-A-JUST SHOCK REAR EA - BEETLE 52-79 / GHIA 56-74 / BUS 55-67 / TYPE 3 62-74 / THING 73-74
US $119.90
1 of : VHD-N-3416-8 - TAPERED MOUNTING BOLTS - FOR ACC-C10-4100 SUPER BEETLE DISC BRAKE CALIPER BRACKETS - SOLD SET OF 8
US $5.95
10 of : VHD-N10-2544 - BOLT - 10MM DIA. - 25MM LONG - SOLD EACH
US $29.50
2 of : VWC-113-501-231 - REAR STOCK CV STUB AXLE - NEW - BEETLE/GHIA/TYPE-3 WITH I.R.S. - LEFT OR RIGHT - SOLD EACH
US $87.90
2 of : VWC-133-411-333 - OE GERMAN - SWAY BAR BUSHING CLAMP - SUPER BEETLE 71-79 - SOLD EACH
US $25.90
2 of : VWC-311-615-107-8A - BRAKE CALIPER - BEETLE 66-79 / GHIA 66-72 / TYPE 3 66-2/71 (GENUINE VARGA BRAND) SEE NOTES
US $149.90

There's more to order but I didn't want to go over the $1000 because of import charges and they have also run out of torsion adjusters.

This week the front suspension will be added (all new parts except for the lower control arms which will be restored). Hopefully soon after the rear parts will all be in stock at CIP and I can order them, fit up the rear then finally paint *sigh*




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posted on August 30th, 2013 at 09:19 AM



[size=4]Update 43[/size]

Front suspension fitted, brakes are on. Two types of tyres have been fitted to two of the wheels so we can test size and fitment. Pics of the tyres and wheels will come next week. All parts that I have purchased have been taken to O & S Sportscar Restoration including new engine and transmission.

One issue we have discovered is that the wiring loom I purchased is for a left hand drive. Discussing if it's better to get one made from scratch in Australia or alter the one I have. O & S their altering costs will be more than buying new anyway.

More parts on the way. Candy for now:

Lower control arms are the only parts at the front that are not new, they have been sandblasted and painted
http://i.imgur.com/jxVom0l.jpg

http://i.imgur.com/kCDjs6y.jpg

http://i.imgur.com/GMM7FDu.jpg

http://i.imgur.com/TUAp74w.jpg

http://i.imgur.com/XArqd2M.jpg

http://i.imgur.com/LfvJjl1.jpg

http://i.imgur.com/nY6144N.jpg

http://i.imgur.com/4nEU9bQ.jpg




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posted on September 7th, 2013 at 05:47 PM



[size=4]Update 44[/size]

Tyres and wheels have been fitted and tested. I'll be honest and say I was disappointed when the tyre guys rolled out my rims with the tyres on. The wheels looked small and the rubber too tall. But once fitted on the car I'm very pleased! I could have gone 17s but it just would have caused issues because they would have been 7.5" wide instead of 7.

It was between these two tyres:
Toyo 195/50/16
GT 205/45/16

In the pics below, the 195 is on the front. I would have preferred to use the 205 (for obvious visual reasons) but clearance from the springs would have been too fine so I'm buying 4 more Toyos this week (because I bought 5 of the Dub wheels). Turning circle is 100% too which is a relief. I was worried it would have to be restricted.

First lot of pics are from earlier this week when we were trialling both tyres. Obviously there is no weight in the car hence the stance, particularly at the rear! Second lot is from today with the 205 removed so I can return it for a refund. Plan from now is: finish building the rear suspension this week. Then into the paint booth the week after!

On another note, after reading my thread, 3 Aussieveedubbers.com forum members are taking their rides to O & S Sportscar Restoration (2 are already there). Drumming up business! It's so good to see a quality restorer on the Sydney scene. They should change their name to O & S VW Restoration!

http://i.imgur.com/ed9l4np.jpg

Centre cap not fitted but they look sweet with them attached!
http://i.imgur.com/4GovP62.jpg

http://i.imgur.com/O0qaLSr.jpg

http://i.imgur.com/2tkSt6H.jpg

http://i.imgur.com/8oG7T5S.jpg

Today:
http://i.imgur.com/K0SbPlP.jpg

Looks HOT from this angle! So happy with the shaved handles, wheels and removed rain gutter.
http://i.imgur.com/YFnHL9A.jpg

http://i.imgur.com/Khhc9XA.jpg




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posted on September 7th, 2013 at 06:03 PM



Nice wheels, a bit like 16" boxster 5 spokes but chromed. The boxsters always look good so they should be fine.
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