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In a bit of trouble with Avis Adjusters - help please!

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vorsprungdurchtechnique Commited Dubber

67 posts · joined Aug 2009 ·

#949247
Hi folks,

A little help please to get me back on the road in time for Das Resto Haus open day on Sunday!

I've attempted to lower my bug a little this evening and I've not had the outcome I was expecting. I have a beam with Avis Adjusters and here's what I thought the process would be:

1. raise the car, support on bricks or similar, and settle suspension
2. raise the car slightly so trolley jack to takes the weight
3. loosen the avis adjuster bolts
4. slowly lowerer the car to desired position
5. tighten avis adjuster bolts

However, when I loosened the bolts in step 3 the bolt snapped to the bottom position as shown on the photo. I expected the bolt to adjust up or down with the height of the trolley jack but it's firmly snapped into this position. The plates and teeth are perfectly loose. If I drop the jack the car will go super low but as mentioned the avis adjuster bolt does not move.

Thanks for your advice

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dangerous 23 Windows of Awesome

5,901 posts · joined Jan 2005 ·

#949253
Lifting the car will move the adjuster to the highest position.....and, actually, getting the adjuster up higher will raise the car.
You need to make sure that the two tubes/torsions are not fighting against each other,
so both will need to be backed off.

While there is any tyre contact, the adjuster will stay put,
so you may have to raise the tyres clear off the ground.
westi wrote:That's mad Alan.

vorsprungdurchtechnique Commited Dubber

67 posts · joined Aug 2009 ·

#949268
thanks for the reply. both bolts are eased right off but are not moving regardless of if I raise or lower the car - so you are saying this is because the tyres are on the ground? But how can I raise or lower the suspension without having contact with the wheels? thanks

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#949269
The grub screw should stay in during the process....use an allen key to hold it and take those nuts off out of the way so you can remove the plate.

i think your technique is sound with the car and jack. If all is loosened off so the teeth release on the plates and the car lifted off the ground, the adjuster should go to it's highest point.

Pictured you have it at it's lowest, until you get the treads off the ground again with the nuts and plates off, it will stay there.

vorsprungdurchtechnique Commited Dubber

67 posts · joined Aug 2009 ·

#949270
Thanks hellbugged, the grub screw snapped to the position shown in the photo when I loosened the bolts - I'm wondering if the grub screw was unscrewing with the bolts - I wasnt using an allen key to hold it in place. Am I right in saying theres a dimple in the torsion leaves which the grub screw should be in, but may now be out? And if so this sounds like a major problem.

Special Air Service Chief "Gunna"

1,769 posts · joined Oct 2004 ·

#949276
looks like you are at the bottom limit of your adjusters to me?
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matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#949298
Your forgetting the bars are supporting the vehicle, so they always twist under weight. You need to jack the car up further and by adjusting the vehicle ht. you will see the adjuster move, but it needs to be higher. There are a few variations as mentioned above, whether both adjusters are set to a similar angle so they share the load equally, also if narrowed the bars get a little stiffer so don't twist as much, but essentially the bars always twist the same amount from the load of the car, you are moving the bars anchoing point.
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
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vorsprungdurchtechnique Commited Dubber

67 posts · joined Aug 2009 ·

#949317
mission complete, thanks eveyone for your advise. one last question tho, ditch the roll bar for extra clearance or go an inch higher and keep it?

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Smiley Veteran Volks Folk

2,125 posts · joined Oct 2008 ·

#949319
Roll bar??



Smiley 🙂
If you said I was a Volkswagen man, you'd be right.

vorsprungdurchtechnique Commited Dubber

67 posts · joined Aug 2009 ·

#949322
sway bar, you no what I think i've answered my own question, it's staying on! cheers

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#949329
That's a f'n nice ride!

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#949334
needs to go lower😂😂😂


newghia stock is for people who cant think outside the square

679 posts · joined May 2008 ·

#949340
Only at the back !!!!!
C'mon, you've got ALL day tomorrow to sort that out ! 😁
Step up to get out !!!

beetle_nut Wolfsburg Wizard

465 posts · joined Jan 2012 ·

#949352
Nice bug..
Lower in the back would look good..