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Airflow with electric fans

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1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#954712
Ok, here's one for the smart people! I plan on running 2 x 235 cfm inline fans ducted via naca ducts to some modified cylinder head tin on my new drag motor. The fans I want to use are 100mm diameter, naca ducts are 75mm diameter, it would be much neater to run 75mm into the cylinder tin also... If I run a reducer on each side of the fans will it cause a huge restriction or will it cause a higher velocity due to the smaller ducting diameter?? I hope this makes sence!

Cheers
Mick.

whathaveidone Custom Title Time!

1,559 posts · joined Feb 2010 ·

#954716
Best off with squirrel cages sitting straight on top of the barrels. like the ones on mine. Very easy,cheep and work well. was able to drive to the stageing lanes do a run and drive dack to the pits with no problems.

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#954719
It's about 200 bucks for the cage fans, about 50 bucks each for the inline fans... The cage fans don't blow 235 cfm, they are quite bulky and they will only draw in the hot air that's already hovering around the motor... I'm trying to draw in cooler air because I have the added heat of boost.... That's my theory anyway. 🤪

Bizarre Moderator The artist formerly known as blue74l

12,789 posts · joined Aug 2002 ·

#954722
1916baja wrote:If I run a reducer on each side of the fans will it cause a huge restriction or will it cause a higher velocity due to the smaller ducting diameter?? I hope this makes sence!
It depends on what the static is of the fan

A blade fan has bugger all
an aerofoil axial fan is middle
centrifugal fans have the best static

Being an inline fan my guess is the air will drop right off
Futue te ipsum!!!

whathaveidone Custom Title Time!

1,559 posts · joined Feb 2010 ·

#954724
Not if you duct air to them. plus using the original tinware the blow the air were its needed!!!! Have you priced naca ducts????? You may be suprised

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#954729
Bout 15 bucks each on eBay... Really it doesn't even have to be naca ducts either. I could mount a intake in the guards and plumb it to there.... As I said in the first post there will be cylinder head tin modified to take the ducting...

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#954747
Here is an idea... Ben suggested naca ducts, ducted to an air box in the parcel shelf with the fans mounted in it... Meaning no restriction on the intake side, only reducing it to 75mm on the outlet side.

whathaveidone Custom Title Time!

1,559 posts · joined Feb 2010 ·

#954750
That was supposed to be top secret!!!😂

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#954754
Really? I can get rid of it if you want.... I didn't think it would upload straight off my phone!

whathaveidone Custom Title Time!

1,559 posts · joined Feb 2010 ·

#954755
😂😂😂nah its cool. your ice idea is good too.

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#954757
Yeah as I said to Ben, to gain lower temps you could even add ice into the box so the fans are essentially drawing cold air instead of ambient temp air....

Doug Sweetman Nil Bastardo Carborundum

2,128 posts · joined Sep 2002 ·

#954786
You might be better off putting th ice effort into an intercooler.... Cooler intake temps = cooler head temps. If you are running a draw thu setup this is not an option though....

I like the air box idea, you could put bell-mouths on the fan inlets to keep the air low clean / reduce turbulence.

I'm a bit rusty on fan theory but I do remember axial flow fans are most sensitive to inlet losses, and do not build much pressure (which means any pressure drop will have a big impact).

The closer you can get the fans to the heads te better, to reduce ducting losses, but I think they will be close enough as you draw them. I would try to run 100mm out of the fans, and equivalent area of inlet into the box (ie if using 75mm, run 3or 4) to avoid pulling a vacuum (not that the fan will pull much of a vacuum, but it will hurt its efficiency) in the air box. Venting the air box into the cabin would stop this too.

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#954809
Yeah doug, draw through setup... No intercooler.

Stanley I guess the reward is in the doing of it

4,523 posts · joined Mar 2003 ·

#954811
I've read that Naca ducts don't work all that efficiently due to the way they're mounted (usually in back windows) to make full use of this type of ducting you need to stick them into the air flow.

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#954828
Really, it's not about the naca ducts being effective at catching the air, just a place to draw cooler air from.... You could really just do away with the naca ducts and draw the air from a vented ice box or even just draw the air from the cabin of the car....?? Just as long as its not recycling the hot air from the engine guess???

Sides Veteran Volks Folk

2,220 posts · joined May 2007 ·

#954831
I wonder what the current draw on those bilge blowers is like... are you planning on running an alternator Mick ???

Then I wonder what the hp loss of a normal cooling fan is compared to the alt ???
VWDCQ vice pres & web dude - vwdcqinc.org.au
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My toys
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'60 KG Coupe - resto kinda started
01 New Beetle - gf's car, but I turn the spanners

reub VWRX is gone...

2,054 posts · joined Sep 2002 ·

#954833
You don't get anything for free...
Most electric fans won't generate the same pressure as the mechanical fan. Check out spal fans and their CFM rates pending static pressure.
I wasted plenty of time researching this, albeit for a different use...
Reub

1916baja Custom Title Time!

1,990 posts · joined Sep 2007 ·

#954838
Yes to the alternator, from what I have read they draw less current than a squirrel cage fan... As far as hp loss, I have read approx 15 hp through the stock setup and that is a big heavy alternator running a fan.... Plus the up side is more room to play with by getting rid of the stock setup.

Sides Veteran Volks Folk

2,220 posts · joined May 2007 ·

#954846
reub wrote:You don't get anything for free...
Aww man... you mean I should't trust all those "free lunch" deals I keep getting offererd ???

😂

Good that you're putting in an alt Mick.

Even pretty low draw of like a few amps would be a prob without one I'd think... headlights after all only draw about 10 Amps, and don't need to leave 'em on very long to cause starting probs.
VWDCQ vice pres & web dude - vwdcqinc.org.au
Join a car club - get car peeps

My toys
'70 Hillclimb Bug 'Jezebel' w/- Haltech EFI - http://bit.ly/VwTNtQ
'60 KG Coupe - resto kinda started
01 New Beetle - gf's car, but I turn the spanners