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clutch cable replacement help

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lauzboy Seriously Crusin Dubber

177 posts · joined Mar 2005 ·

#1039453
Im replacing the clutch cable on my 72 Bug. I've fed the cable back down the tube and now trying to hook the cable eye onto the pedal hook.

I've spent about an hour fiddling and swearing, and trying various things but no luck.

What am i doing wrong? I feel like i'm missing something simple

Thanks in advance

Jon

grumble Son of Jim - Creator of Good

2,672 posts · joined Jun 2008 ·

#1039454
Have you pulled the pedal cluster out, the cable is fitted to the hook before the cluster is slipped back into place. Obviously this is a bit tricky and is easier with someone to help by holding a little pressure on the cable as you slide the cluster back in, this stops the cable twisting on the hook or dropping off. The pedal rake will have to be adjusted afterwards for correct brake master cylinder push rod clearance.

lauzboy Seriously Crusin Dubber

177 posts · joined Mar 2005 ·

#1039455
ive tried pulling the pedal cluster out, but cant get it all the way thru the opening. The clutch pedal hook gets caught up on the edge of the hole, no matter which way i try it.
I'll try again tomorrow

thanks mate

vw54 Administrator Always Waiting 4 Friday

16,723 posts · joined Aug 2002 ·

#1039467
did you pull the accelerator shaft out of the way??? not sure if it gets in way on a super
I read it on FACEBOOK so it must be true


http://forums.aussieveedubbers.com/viewtopic.php?tid=91278&page=1#pid848630


http://forums.aussieveedubbers.com/viewtopic.php?tid=63561&page=1#pid624099


http://forums.aussieveedubbers.com/viewtopic.php?tid=4832&page=1#pid452603


http://forums.aussieveedubbers.com/viewtopic.php?tid=60650&page=1#pid574409

Old Dubber Wolfsburg Wizard

605 posts · joined Aug 2002 ·

#1039470
And another little trick.
when you get the cable yoke over the clutch hook, wrap a fat rubber band over it to hold it together.
Grahame
visit my club site at www.vwdcqinc.org.au

lauzboy Seriously Crusin Dubber

177 posts · joined Mar 2005 ·

#1039473
thanks guys
i managed to get the pedal assembly out. i didnt realise there was another circlip holding the brake shaft to the clutch shaft.
didnt need the rubber band but good tip for next time