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Home Built Project Beetle (Full video build)

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Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040275
This week first job was to work out why the car was breaking down on me, and then there is the issue of that super tight hub nut.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040361
This week I attempt to stop the infuriating squealing brakes, and then bleed them all.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

1303Steve Scirocco Rare

8,650 posts · joined Aug 2002 ·

#1040367
Jeff, is your Porsche colour Blood Orange?

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040403
1303Steve wrote:Jeff, is your Porsche colour Blood Orange?
No, my 911 is Gluf Orange 😀

I am in the final stretch with the Beetle build now and this week I got stuck into tidying up the froot.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040529
My Beetle's rolling resto phase has come to an end. This week I have stripped the entire car down to prepare it for paint.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

1303Steve Scirocco Rare

8,650 posts · joined Aug 2002 ·

#1040531
So what colour are you going top paint the bug?

Good work not cutting the head light socket off.

this picture should help you with the wiring

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Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040565
1303Steve wrote:So what colour are you going top paint the bug?

Good work not cutting the head light socket off.

this picture should help you with the wiring
Thanks for the pic, that might come in handy. As for the colour, I am going Beat blue over white. I think it should look pretty good.

This week the plan was to clean up the shell of the car and get a coat of primer on it. I say was....

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

1303Steve Scirocco Rare

8,650 posts · joined Aug 2002 ·

#1040607
Hi

Good work, not sure if you are going to do it, but its really easy to remove the wiper motor, it will give a much cleaner finish

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040623
This week I finally get the body of the Beetle in primer.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040626
1303Steve wrote:Hi

Good work, not sure if you are going to do it, but its really easy to remove the wiper motor, it will give a much cleaner finish
Yep, I just unbolted it from the splines and let it drop down under the cowling. I didn't realise it would be so easy, as on other cars it can be a lot more involved 😀
Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

pv370 Officially Full-On Dubber

272 posts · joined Apr 2014 ·

#1040635
Steering wheel removal tip for future reference..............as the thread is fairly long leave the nut on a couple of turns, that way the wheel doesnt hit you in the face when it finally releases

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040670
pv370 wrote:Steering wheel removal tip for future reference..............as the thread is fairly long leave the nut on a couple of turns, that way the wheel doesnt hit you in the face when it finally releases
Good tip 😉

This week we get the bottom half of the 2 tone paint job on the shell of John Lemon.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040725
I have finally got the new colour on John Lemon and it looks awesome!
Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

beetleboyjeff Custom Title Time!

1,790 posts · joined Feb 2009 ·

#1040726
I agree, that colour does look good
From your ole' mate Jeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040757
This week I tidy up and put some primer on the rest of John Lemon's parts.
Does anyone have any ideas on how I can get my steering wheel to work...?

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

barls Administrator Causer of Chaos and Mayhem

9,473 posts · joined Jun 2004 ·

#1040760
apart from changing the spline but im fairly sure the supers have a different length in the shaft to the early models. as they take a slightly different path and use a different steering box as well.
i probably have a standard wheel for a super up at grumbles but not 100% on that.
“We all pay for life with death, so everything in between should be free.” Bill Hicks
the chaos project - click me

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040762
barls wrote:apart from changing the spline but im fairly sure the supers have a different length in the shaft to the early models. as they take a slightly different path and use a different steering box as well.
i probably have a standard wheel for a super up at grumbles but not 100% on that.
Is the standard early super wheel the same style as the one I have, or is it the ugly plastic one. I really like this old style wheel, so that is what I am really looking for if I can make it work.
Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040763
I have just done some research on what I have, and the wheel I bought was for '74 and newer. It turns out I actually need an earlier steering wheel. I have reached out to VW Heritage, where I bought the wheel, so hopefully I an exchange it. It will cost me some shipping but hopefully I can sort it out.
Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040791
This week I cut out my runs and get some paint on the doors.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040842
This week I get all the remaining parts of my Beetle 'John Lemon' painted, but it doesn't all go to plan.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040935
This week I continue assembling John Lemon. It is not done, but at least now I can now drive it again.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1040982
This weeks Beetle escapades move to doing something about the old ratty wheels and also refreshing the speedo.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1041025
My Beetle 'John Lemon' is really starting to look the part. This weeks task was to do something about the terrible old interior. It is getting so close to being finished. I love it.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1041061
This week I try to button up a bunch of little things on John Lemon. 1 out of 4 will have to do.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1041118
This week I fix the fuel pressure but I am still suffering with warm start issues. I also install the new gear bushing which has transformed the shifting.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1041149
This week I keep attacking my warm start issues by stripping and cleaning up the carb, and then finish some paint correction.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1041184
This is the series final of project John Lemon, and this week I replace the shocks and lower the rear of the Beetle.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

beetleboyjeff Custom Title Time!

1,790 posts · joined Feb 2009 ·

#1041187
Great job, well done, and thank you so much for sharing
From your ole' mate Jeff

Home Built by Jeff Casual Dubber

42 posts · joined Feb 2018 ·

#1041199
This is just a quick video trying some of the suggested tests for my warm start issues. At this stage it is still not fixed.

Backyard hack car builder with a YouTube channel
youtube.com/homebuiltbyjeff

hulbyw Insano Dub Head

819 posts · joined Sep 2009 ·

#1041200
beetleboyjeff wrote:Great job, well done, and thank you so much for sharing
X 2
Cheers