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1968 Beetle rebuild

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grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042599
I have just started on the rebuild of this 1968 Beetle.
It is a beetle that I have known of all of its life.
It has travelled around Australia in recent years with Mick Miller at the wheel and he has recorded it and written a book.

The Beetle is a little sad with some rust appearing.
Time for a birthday as it is about to head overseas in 2020 for another great adventure with Mick.

It is off to New Zealand first next May, then Fiji and then off to USA.

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grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042600
The roof rack has seen better days, a new one is in order.

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grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042602
Rotten running boards and some difficult guard bolts

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grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042603
Interior strip with coins, pens and crap everywhere.
Well, I suppose Mick has been spending a lot of time in it, nearly even living in it.

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beetleboyjeff Custom Title Time!

1,790 posts · joined Feb 2009 ·

#1042607
Great car with a lot of history. I first met Mick when a mate of mine and myself attended a sail coaching clinic and he made a great impression on me. We often used to talk about him and his attitude and drive.

The next time I saw him was with this beetle at the VW Nationals a few years ago, and it was great to catch up with him again. I bought his book and it is a great read, and a very good story on how to get a new perspective on life when you get a huge curve ball. Even though I have really only met him the twice, I hold him up as one of my great role models.

From reading the book, the engine sure won't be worn out the way Mick drove it - about 80kph all around Australia. lol
From your ole' mate Jeff

hulbyw Insano Dub Head

819 posts · joined Sep 2009 ·

#1042610
Thanks for the heads up Jeff. Just ordered the book. I have a '68 Beetle too although I haven't driven it around Australia.
Cheers..........Wayne

grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042611
Body to chassis bolts all undone but there is always something that is forgotten.
This time it was the engine wiring and the brake fluid reservoir fluid line and then the brake light switch wires.
Can't think of everything.

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grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042612
Chassis wheeled out of the way.
It goes around to the wash bay for a full steam/hot water wash.

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grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042613
Chassis is rust free, having had a section welded in sometime in its life.
Good to go with a clean and a paint, but not today.

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grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042614
Body now on a simple but great frame set up that I have had for decades.
Would like to have used the rotisserie but 1955 single cab still fixed to it.

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grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042615
Doors fully stripped.
One door, drivers, has a double lift regulator that I would happily swap for a good single lift one.
Both door glasses need lift channels so would be easier to have matching.

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grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042616
Rust found in about 10 locations.
All to be welded up.

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grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042620
vw54 wrote:I like the battery strap and cover
I think they got that idea from one of your rebuilds a few years back 🙂

grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042621
One of my pet dislikes of roof racks is that they can collect dirt and crap where they bolt on to the roof.
This then leads to moisture and then rust!
This is what it has done to this beetle.
Imagine a few more years 🙁

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vw54 Administrator Always Waiting 4 Friday

16,723 posts · joined Aug 2002 ·

#1042623
I think they got that idea from one of your rebuilds a few years back 🙂

NOPE wasn't me washim

I think we may be able to find a the correct fitting battery then you wont have to replace the timer cover
I read it on FACEBOOK so it must be true


http://forums.aussieveedubbers.com/viewtopic.php?tid=91278&page=1#pid848630


http://forums.aussieveedubbers.com/viewtopic.php?tid=63561&page=1#pid624099


http://forums.aussieveedubbers.com/viewtopic.php?tid=4832&page=1#pid452603


http://forums.aussieveedubbers.com/viewtopic.php?tid=60650&page=1#pid574409

hulbyw Insano Dub Head

819 posts · joined Sep 2009 ·

#1042624
grazza7755 wrote:Chassis is rust free, having had a section welded in sometime in its life.
Good to go with a clean and a paint, but not today.
Just wondering what type of paint you will be using on the chassis? I will be painting mine very soon (body still on) and am trying to decide whether to use POR 15, Rust Bullet or a quality black cold gal. The pan has little rust (it was treated and painted with single pack epoxy some years ago)
Cheers..............Wayne

grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042627
Wayne,

I have used POR15 on occasions but usually just use 2 pac black paint which is always on hand around here and leaves a great finish and a tuff coat.
Cheers

grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042628
All areas getting welded but have found some extra rust in the bottom of the heater channels.
I had looked there and thought it was OK but its not.
Hate welding panel work upside down as gravity works well and drops hot lava on ones body.
Change of approach now needed.
So, into the other shed to retrieve the rotisserie.

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grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042629
Good excuse to get "Frankie" off and start on it again soon

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grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042630
Rotisserie out and "Frankie'' left on a couple of pallets.

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grazza7755 Wolfsburg Wizard

458 posts · joined Dec 2010 ·

#1042631
A couple of hours making new mounting bars and away we go.
Much easier to work on now and a better job.

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beetleboyjeff Custom Title Time!

1,790 posts · joined Feb 2009 ·

#1042633
Well done
From your ole' mate Jeff

Bizarre Moderator The artist formerly known as blue74l

12,789 posts · joined Aug 2002 ·

#1042634
Love watching this stuff

Great job
Futue te ipsum!!!