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Dismantling rear suspension on IRS Bug...

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Gibbo Custom Title Time!

1,685 posts · joined Jun 2004 ·

#237384
Anything I should be aware of or be marking etc before I take it all to bits?

Cheers

Gibbo Custom Title Time!

1,685 posts · joined Jun 2004 ·

#237416
Im at this stage, what do I do now?

Thanks

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VWCOOL 23 Windows of Awesome

5,158 posts · joined Jun 2003 ·

#237420
what are you trying to do?
Pay your debts, CxxT

Gibbo Custom Title Time!

1,685 posts · joined Jun 2004 ·

#237423
I have to strip everything off the pan ready for sand-blasting and powder coating.

Cheers

11CAB If ya got it....Baja it

4,674 posts · joined Aug 2002 ·

#237425
Prise the springplates off the bottom stop...BE CAREFUL, there is a lot of force and it will shoot downwards, KEEP FINGERS WELL CLEAR, once it comes to a rest scribe a mark along the top of the springplate onto the shock tower section so you can line up the angle when you refit it all.
65 Meyers Manx
68 Country Buggy (KO 367)
68 Country Buggy (KO 669)
68 Country Buggy (KO 789)
68 Country Buggy (KO 815)
68 Baja Bug
76 Baja Kombi Twincab

Gibbo Custom Title Time!

1,685 posts · joined Jun 2004 ·

#237444
Sorry m8, I dont really know what you mean, call me a thicky if you will but do I just try and move the springplates outwards? Then they will try to shoot downwards, then I mark em? Shouldnt I mark em now?

Ta

VWCOOL 23 Windows of Awesome

5,158 posts · joined Jun 2003 ·

#237447
No, because they are resting hard against theri bottom stop. Take a look at the bottom edge of th spingplate - it is being prevented from drooping any further by a lip on the chassis. You must prise teh springplate out and over this lip, then scribe a line to tell you where teh springplate angle is while it is 'feee' otherwise, when you put it all back together again, your suspension will be 'out' (too high or low)
Pay your debts, CxxT

BiX Veteran Volks Folk

2,499 posts · joined Sep 2002 ·

#237621
Just be carefull. also you will need a 17mm hex socket to get the inner pivot bolt out. I will be around tomorrow morning if you want a hand. give me a call.
I have no sympathy for my car, only the wallet that pays for it!
Go hard or go home!!!!

Desert Moose Cut Cut Cut

2,098 posts · joined Mar 2004 ·

#237637
If its not to late you should mark the arms and plates with a chisel, so when it goes back the wheel alignment is not that far out……. have a look at the pic :duh


put a chisel mark on the red line😉

[Edited on 25-9-2004 by Desert Moose]

Desert Moose Cut Cut Cut

2,098 posts · joined Mar 2004 ·

#237638
this one is on your pic



[Edited on 25-9-2004 by Desert Moose]

Gibbo Custom Title Time!

1,685 posts · joined Jun 2004 ·

#237668
Hmm, the bolts are out of there now, is it too late to mark it?

Gibbo Custom Title Time!

1,685 posts · joined Jun 2004 ·

#237738
OK, everything else is off, except this bolt!!!!

It has been turned so much, I have given up for now, it just seems to be stuck in there.

Many thanks go to Drew (BiX) for his help this morning its def a two person job!

This is the bolt in question, anyone have any ideas on how I can budge it out from there?

Cheers

[Edited on 26-9-2004 by Gibbo]

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Che Castro ankle straps

1,945 posts · joined Aug 2002 ·

#237780
yep its a 17mm allen hex bolt. Shouldnt be too hard to take out, there is a special tool that you can get which is basically two 17mm nuts inside a spanner.

To disassemble the bearings and stub axle you'll need large circlip pliers as the one that retains the inner ball bearing is held by this. Also lots of hammering with a drift to get the bearings and spacers out.
Jon

Gibbo Custom Title Time!

1,685 posts · joined Jun 2004 ·

#237789
I have undone the 17mm allen head bolt as much as I can, its not coming out any further, its just spinning in there. It wont come out any further than you can see here. Very hard to move, very tight in there.

[Edited on 26-9-2004 by Gibbo]

Desert Moose Cut Cut Cut

2,098 posts · joined Mar 2004 ·

#237800
Gibbo wrote:I have undone the 17mm allen head bolt as much as I can, its not coming out any further, its just spinning in there. It wont come out any further than you can see here. Very hard to move, very tight in there.

[Edited on 26-9-2004 by Gibbo]
some times it helps if you move the arm at the same time as twisting back and forward with v/grips and wd40

Gibbo Custom Title Time!

1,685 posts · joined Jun 2004 ·

#237802
Yeah, we tried that, im at my wits end. (which isnt very far, lol)

Thanks.

Brad Wolfsburg Elder

3,764 posts · joined Aug 2002 ·

#237830
yeah the bolt is undone just grab it with some vise grips and work it out with some elbow grease it will just be stuck in the rubber bush.
Brad
Why copy when you can own an original ?
Meyers Manx Australia

Jeza Officially Full-On Dubber

353 posts · joined Jan 2003 ·

#238187
Any luck Gibbo.

I found mine was so stuck I spent the day with a hacksaw blade to cut it out... this was with the body still on the Chassis.

So this may be the only other alternative. But at least you'll beable to get comfortable and work above the car.

I cut the head off so that the arm would pull out. Basically the inner (steel ring) part of the bush rusted itself to the bolt.

Good luck
Jeremy
......random gibberish for today.......

nbturbo Veteran Volks Folk

2,171 posts · joined Dec 2002 ·

#238333
As somebody said-grab the head with a big pair of visegrips and hit the visegrips while turning it back and forth. It's obviously not rusted into the bush because it has unscrewed that far-it must have a bit of a lip on it where it rubs against the big galvanised washer and won't come thru the pivot box hole-when in doubt-CRC and bash the shit out of it.If you don't have a big set- get a grip inside the hex on the head with a smaller set and still hit it while trying to turn it.Good luck.

Gibbo Custom Title Time!

1,685 posts · joined Jun 2004 ·

#240904
Arggh!

Still stuck, lol

BiX Veteran Volks Folk

2,499 posts · joined Sep 2002 ·

#241362
Have any luck yesterday arvo? might be time for the angle grinder?
I have no sympathy for my car, only the wallet that pays for it!
Go hard or go home!!!!