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Split bus devider replacment

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robnjo Veteran Volks Folk

2,082 posts · joined Sep 2003 ·

#264606
has anybody done this before?...maybe pissed off the walk-through set-up or replaced one that has been hacked at, like mine.
where do I start? how (drill..5mm??)
Rob King,Andrew or anybody who has done this before
Rob

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ClassicVW(pacific) Custom Title Time!

1,627 posts · joined Jul 2004 ·

#264611
Spot weld drill bit (has a countersink top) and loads of patience !!!

robnjo Veteran Volks Folk

2,082 posts · joined Sep 2003 ·

#264612
its the bottom seam I'm worried about:jesus

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robnjo Veteran Volks Folk

2,082 posts · joined Sep 2003 ·

#264621
so Roy is that what the bit is call...spot weld bit?

57kombi Hannover Elder

2,544 posts · joined Aug 2002 ·

#264778
The only way to do it is grind the replacement on down and drill out the spot welds on the one that is in the bus.

Cheers
Dave

twoguns simply aircooled

4,275 posts · joined Nov 2002 ·

#264802
if its only the wheel arch that is hacked, then why not jsut cut and replace that section? jsut wondering.
Simply Cruzin'...

robnjo Veteran Volks Folk

2,082 posts · joined Sep 2003 ·

#265107
thanks Wes, maybe this is a better idea, was talking to "dub" & he said that this way is on the money too.

nicko Officially Full-On Dubber

389 posts · joined Mar 2003 ·

#265693
How far is the panel in the car cut down to? The divider panel from what I can see in my bus goes all the way down to the lower edge of the top hat and it is welded to the top hat. If you dont need to replace the top hats I would be trimming your replacement panel to meet the remaining top edge of the existing panel and then getting a welder who knows what they are doing to butt weld the join. When you are drilling the spot welds out try not to drill through any parts that you want to retain. This will allow you to use a hand held spot welding gun to redo the welds particularly on the visible areas. Most panel beaters have this type of welder but I reckon you should talk to one before you start cutting.
Cheers Nicko