TucsonBay wrote:Wanted to say hello from this side of the world. Tucson, Arizona, USA. I just picked up a Bay Bus and I am tinkering with the idea of a non-VW conversion. I will take the time to search through the forums but any suggestions are appreciated. If you can include "degree of difficulty" that would be awesome too. Be safe and save the Bays!
Phil in Tucson
The degree of difficulty is by no means low. The trans adapter is the first and easiest step. You also have to handle cooling, exhaust, engine mounts, sensor and computer mods, throttle control, etc. Figure on a couple of hundred hours' work and a few thousand dollars of expense.
The results, however, can be impressive. A typical 2.5 litre Subaru makes 165 reliable horsepower and spins to 6000RPM, making it an ideal match to a stock 091 gearbox. This is comparable to heavily modified type 4 engines that are nowhere near as reliable.
I live in SoCal and I'm also in the planning stages of an EJ25 swap into a '71 bay. The Aussies are way ahead of us in this sort of thing!
George