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Photos of my rusty baja and the work update Jan 15 2014

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baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#888144
Mike & I agreed to keep the ratios standard for highway and normal road running. I think it was from a type 3 but am not sure. Am current;y running 30s (thought they were 31s but was mistaken, oops), but plan on running 31s or 32s on rear (possibly 33s) and 2inch smaller on front. If I am allowed.


Here it is Smiley, oh and I got some extra support for it as well. Was gonna make one but not worth it with the price!

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

Smiley Veteran Volks Folk

2,125 posts · joined Oct 2008 ·

#888352
Sweet!!!

It really looks the goods. Have you got it fitted yet or is that as far as you've gotten so far?

You might find those ratios are a bit high for crawling some of the bigger hills etc. It will make for a great highway cruiser and fast dirt/sand car though.

I'm looking forward to seeing more updates, so keep at it!!


Smiley 🙂
If you said I was a Volkswagen man, you'd be right.

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#888747
Not fitted yet Smiley I'm a bit (read lot) slower than you. It will happen though.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#912520
Finally been doing some work on Al.
Thought the wiring was a little messy so I tidyed it up.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#912523
Also found some rust. Red arrow is pointing to a gap between wheel guard and firewall. Gap is approximately 1cm wide by about 200mm long.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#912526
Other photos of weight loss for Al.
2nd photo shows another spilt in body and 3 rd photo shoe why the car was unreliable and needed a bit of work. This was someones idea of electrical work.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#913757
Well played a little more with the Al. Found more rust and a really easy fix for it.
Just cut out a piece of metal to cover the rust scre it over the rust section and plaster it with a bitumen based water proofing ......... and hope no one notices!

Also cut in a scoop for making into a vent for demisting, heater idea etc.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#913759
Also a better image of the split between the firewalland rear guard.

Should I pull this off and how can I do it without wrecking it?

Any sugestions on how to remove modern soundproofing?

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#914340
Hope to take body off this weekend and then i can start cleaning up floor pan.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#915138
Well weekend plans came to fruition and finally got the body off the pan.

Second photo shows son trying to imitate the flintstones.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

Smiley Veteran Volks Folk

2,125 posts · joined Oct 2008 ·

#915334
Great work!

Looks like she's coming along nicely.


Will you be fitting a bodylift while you have it off??




Smiley 🙂
If you said I was a Volkswagen man, you'd be right.

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#915491
Smiley wrote:Great work!

Looks like she's coming along nicely.


Will you be fitting a bodylift while you have it off??



Smiley 🙂
you gotta admit it was about time I got off my a..., also i miss driving the car. A 2 inch lift is written on the board but gotta sort out the rust and new gearbox first.
But first a trip to meet some more VW people this weekend at Valla.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

Smiley Veteran Volks Folk

2,125 posts · joined Oct 2008 ·

#915493
baghall wrote:you gotta admit it was about time I got off my a..., also i miss driving the car. A 2 inch lift is written on the board but gotta sort out the rust and new gearbox first.
But first a trip to meet some more VW people this weekend at Valla.
I'm going to be there in Alyce the Baja.

So don't be a stranger and make sure you come and say hello!
It will be great to put some faces to online usernames lol


Smiley 🙂
If you said I was a Volkswagen man, you'd be right.

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#915499
Just look for an older, chubbier version of the photo of my son and you got me, but will definitely trying to meet up with people and I just can't help it I stop and look at any VW, particularly bajas.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#918279
Spent some more time removing the soundproofing. Finally got it all off but have now been able to see better some of the issues with the body. It helped to take a wire wheel to some suspect areas.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#918280
some more photos

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#918282
A photo of what was behind the DIY rust repair and the other side of the firewall which has also separted from the side of the car

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#920314
Well starting Long ervice leave this weekend for rest of school term. Hope to get some work done on Al.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

Smiley Veteran Volks Folk

2,125 posts · joined Oct 2008 ·

#920526
baghall wrote:Well starting Long ervice leave this weekend for rest of school term. Hope to get some work done on Al.
Where are all the updates??!! 😀



Smiley 🙂
If you said I was a Volkswagen man, you'd be right.

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#920856
Coming Smiley (Patience), just got new welder and sand blaster but have injured leg so been a little slow working on it. Anyone able to help cut and weld in the mods for the IRS setupjust unsure of placement. Also anyone got the bars I need for getting them positioned properly. I need to borrow a pair. Thanks.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#920860
Here you go Smiley my new welder. Just waiting on the sparky to connect up the 15amp socket.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#921046
Cut out some rust yesterday in between visits to the doctor and physio. I guess this is an example of what happens when rust isn't dealt with properly

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

Smiley Veteran Volks Folk

2,125 posts · joined Oct 2008 ·

#921104
I have been there!

It's no fun but once it's all done you no it's going to last a while longer.



Smiley 🙂
If you said I was a Volkswagen man, you'd be right.

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#921157
Smiley wrote:I have been there!

It's no fun but once it's all done you no it's going to last a while longer.
🥲😠


Smiley 🙂
Yeah you're right there. Problem is I am still waiting on the bloody sparky to wire up a 15amp socket so I can weld.😠😬
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#921916
Well electrician finally showed yesterday and wired p the power for the welder. So I have been welding up the first major rust holes and the front shock towers. Will were seam welded. Will load photos tomorrow. It feels good to be getting some work done on it.
68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#922060
3 photos showing stages of rust repair

Heater channel
Don't know what you call it but the channel heater channel is in tacked up and then fully welded with new tube for heater duct.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#922061
started welding in new panel for guard and found I hate rust even more, cause I found more. Cut it out and welded in another patch. Now it just needs cleaning up.
And a photo from inside. I know the welds are not the best looking but it will hold.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#922217
Got some more work done yesterday
Repaired some rust inside the rear guards

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#922218
Also rewelded the firewall and inner guards seams cause they were separating and some with large gaps.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car

baghall Ben Hal Outlaw Bushranger

1,021 posts · joined Jan 2010 ·

#922960
Cut out some more rust and began repairing it today.
ALso a photo of my new welder on a trolley I made cause I got sick of carrying it around (gets heavy after a while).

Oh and I hate it when you cut out rust and find a larger problem underneath.

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68 Baja - It's a growing pain!
58 Baja ute - and the pain spreads!
85 T3 Kombi - still growing
89 T3 Kombi - parts car