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Starter / Fly wheel question

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SPRIGGO Learner Dubber

10 posts · joined Mar 2012 ·

#894922
ok here goes...

the motor died in my 71 beetle , so i have a 62 beetle sitting about with a strong 12v later model 1300 twin port in , so i pulled it out yesterday and slid it into my 71. all is good , runs sweet as a nut , the only problem is when you turn over the starter motor it makes a horrible noise...

are there different starter motors with differnt teeth???

the starter on the 71 is almost new...should i pull the starter out of the 62 and put in the 71 to match up with the fly wheel on the motor i pulled out?????

Spriggo
(o/o)

vw54 Administrator Always Waiting 4 Friday

16,723 posts · joined Aug 2002 ·

#894932
yes there are different amount of teeth both on the flywheel and starter gear for 6v and 12v

you will buggar the flywheel if you leave the 6V starter in place
I read it on FACEBOOK so it must be true


http://forums.aussieveedubbers.com/viewtopic.php?tid=91278&page=1#pid848630


http://forums.aussieveedubbers.com/viewtopic.php?tid=63561&page=1#pid624099


http://forums.aussieveedubbers.com/viewtopic.php?tid=4832&page=1#pid452603


http://forums.aussieveedubbers.com/viewtopic.php?tid=60650&page=1#pid574409

vwo60 Veteran Volks Folk

2,036 posts · joined Feb 2007 ·

#894934
Was the 62 converted to 12 volts along with a 12 volt starter motor. you could fit the starter from the early car if the gearbox has the correct bush fitted

grumble Son of Jim - Creator of Good

2,672 posts · joined Jun 2008 ·

#894940
You may have to pull the motor again and swap flywheels,if the other car had a 12v starter it would be the same as on your 71.The early starter had a bigger pinion shaft. The other option is to get an auto electrician to fit the later pinion to the later starter. Flywheel swap is the best option.

SPRIGGO Learner Dubber

10 posts · joined Mar 2012 ·

#894948
thanks guys.....thanks for all the advice..

yeah swapping the fly wheel i see is my best option....

oh well ..something to do over easter 🙅🙅

Spriggo
(o/o)

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#894957
If its a later 12v 1300TP, and you're fitting it into a 71 12v beetle then you shouldn't have to swap a flywheel at all.


grumble Son of Jim - Creator of Good

2,672 posts · joined Jun 2008 ·

#894967
Craig Torrens wrote:If its a later 12v 1300TP, and you're fitting it into a 71 12v beetle then you shouldn't have to swap a flywheel at all.
Just keep crunching the ring gear until it destroys either the starter or flywheel and then do it.🙅

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#894973
grumble wrote:
Craig Torrens wrote:If its a later 12v 1300TP, and you're fitting it into a 71 12v beetle then you shouldn't have to swap a flywheel at all.
Just keep crunching the ring gear until it destroys either the starter or flywheel and then do it.🙅
1300 Twin port 12volt ring gear is the same as a 1500/1600 12volt ring gear..............If it was an early 1300 6volt then thats a different story, but as stated in the first post its a late model 1300TP.

A 1300 TP should have no problems with being fitted to a 71 beetle......unless its been fitted with the early "O" ring 6volt (200mm clutch) flywheel from a type 3.

Why would you change the flywheel Grumble ??


SPRIGGO Learner Dubber

10 posts · joined Mar 2012 ·

#895019
Craig Torrens wrote:
grumble wrote:
Craig Torrens wrote:If its a later 12v 1300TP, and you're fitting it into a 71 12v beetle then you shouldn't have to swap a flywheel at all.
Just keep crunching the ring gear until it destroys either the starter or flywheel and then do it.🙅
1300 Twin port 12volt ring gear is the same as a 1500/1600 12volt ring gear..............If it was an early 1300 6volt then thats a different story, but as stated in the first post its a late model 1300TP.

A 1300 TP should have no problems with being fitted to a 71 beetle......unless its been fitted with the early "O" ring 6volt (200mm clutch) flywheel from a type 3.

Why would you change the flywheel Grumble ??
that could be the exact issue there craig...

the clutch that was in there is a 200mm with the early centre ring on the pressure plate..the clutch on the 71 is a 180mm.

i have no idea on the history of the 62 but i do know it was converted a long time ago.my thoughts are if i change to the original fly wheel and clutch, i know its all matched to the 71 starter. and while im at it i can put a new bush in the bell housing to make sure ?????

whats your thoughts???
🤪
(o/o)

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#895030
You may find because it was fitted to the 62 that its a 6 volt flywheel modified to fit the 12 volt crank so the original 6 volt gearbox and starter can left alone, that's probably why it's not meshing with the Sbug starter.

vwo60 Veteran Volks Folk

2,036 posts · joined Feb 2007 ·

#895032
why can't you use the starter of the early car by changing the bush in the gear box

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#895039
SPRIGGO wrote:
Craig Torrens wrote:
grumble wrote:
Craig Torrens wrote:If its a later 12v 1300TP, and you're fitting it into a 71 12v beetle then you shouldn't have to swap a flywheel at all.
Just keep crunching the ring gear until it destroys either the starter or flywheel and then do it.🙅
1300 Twin port 12volt ring gear is the same as a 1500/1600 12volt ring gear..............If it was an early 1300 6volt then thats a different story, but as stated in the first post its a late model 1300TP.

A 1300 TP should have no problems with being fitted to a 71 beetle......unless its been fitted with the early "O" ring 6volt (200mm clutch) flywheel from a type 3.

Why would you change the flywheel Grumble ??
that could be the exact issue there craig...

the clutch that was in there is a 200mm with the early centre ring on the pressure plate..the clutch on the 71 is a 180mm.

i have no idea on the history of the 62 but i do know it was converted a long time ago.my thoughts are if i change to the original fly wheel and clutch, i know its all matched to the 71 starter. and while im at it i can put a new bush in the bell housing to make sure ?????

whats your thoughts???
🤪
So the 1300tp from the 62 has a 200mm clutch, and the motor you took out of the 71 had a 180mm clutch....is that correct?

all 12volt flywheels have a 200mm clutch. All 6volt (except the early type 3 with the 200mm clutch) have a 180mm clutch. SO, if your motor that came out of the 71 beetle had a 180mm clutch then it must have been a 6volt motor.........Maybe the 71 has a 6volt starter in it ??

Did the starter motor crank over really fast in the 71 ?


68AutoBug Beetle Restorer - Experience over 138\% - YIKES --

11,654 posts · joined Aug 2002 ·

#895059
vwo60 wrote:why can't you use the starter of the early car by changing the bush in the gear box
the 6 volt starter and 12 volt starter have a different number of teeth
so they don't mesh correctly with the ring gear

and if the engine is hard to start the ring gear will wear away...

You can get the bushes for both or the early/late mod bush.
hole be different?? but they can both be bushed OK...

LEE
- Helping keep Air Cooled VWs on the road - location: SCONE in the Upper Hunter Valley - Northern NSW 320 kms NNW of SYDNEY---

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#895072
Craig Torrens wrote:all 12volt flywheels have a 200mm clutch.
Nah, just to throw a spanner in the works, the 70s 1300 twin port engines have a 180mm flywheel and clutch but with 12 volt ring gear.
I got a few of them kicking around still.

grumble Son of Jim - Creator of Good

2,672 posts · joined Jun 2008 ·

#895085
Craig Torrens wrote:
grumble wrote:
Craig Torrens wrote:If its a later 12v 1300TP, and you're fitting it into a 71 12v beetle then you shouldn't have to swap a flywheel at all.
Just keep crunching the ring gear until it destroys either the starter or flywheel and then do it.🙅
1300 Twin port 12volt ring gear is the same as a 1500/1600 12volt ring gear..............If it was an early 1300 6volt then thats a different story, but as stated in the first post its a late model 1300TP.

A 1300 TP should have no problems with being fitted to a 71 beetle......unless its been fitted with the early "O" ring 6volt (200mm clutch) flywheel from a type 3.

Why would you change the flywheel Grumble ??
As in the original post there is a starter or flywheel problem,the logical thing is to check the number of flywheel teeth because over the years no one knows what is actually fitted. My 61 6v Ghia has a 200mm clutch and the original starter so I am assuming that the 62 had a similar unit,the vehicle has been converted to 12v and has retained the original starter with a 200mm 6v flywheel.Obviously the 71 has a 12v starter and flywheel to suit.There is only one way to find out and that is to count the teeth and this can be done by removing the starter and counting or pulling the motor and counting them or burying your head in the sand denying there is a problem and keep using it until it destroys itself and then saying " oh sh.t" he was wrong.
my last word on the subject.

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#895099
Joel wrote:
Craig Torrens wrote:all 12volt flywheels have a 200mm clutch.
Nah, just to throw a spanner in the works, the 70s 1300 twin port engines have a 180mm flywheel and clutch but with 12 volt ring gear.
I got a few of them kicking around still.
haha....Grumble is having a grumble !!!

No one is denying there's a problem, its just about establish the correct way to fix it.

Interesting re the 180mm clutch Joel as my 74 (original) 1300TP has a 200mm clutch....go figure there's a new one fo me ! !


vwo60 Veteran Volks Folk

2,036 posts · joined Feb 2007 ·

#895103
Remove the starter from the early car that originally worked with the 1300 engine and fit it to the later car , a change of starter bush in the gear box if required would complete the installation, this is as you suggested in your original post.

Joel Now containing 100\% E-Wang

9,368 posts · joined Feb 2006 ·

#895110
Craig Torrens wrote:Interesting re the 180mm clutch Joel as my 74 (original) 1300TP has a 200mm clutch....go figure there's a new one fo me ! !
Could it have had a flywheel swap?

Just I've had a 72 AB 1300 and 74 AR 1300, both very original cars and both had 12volt with the 180mm clutches.
I'm sure i even still have the flywheel and clutch off atleast one of them.

matberry Moderator Go hard or go home

8,114 posts · joined Mar 2006 ·

#895111
Beware if swapping flywheels...reset crankshaft end float.
Matt Berry Motorsports...air cooled advice, repairs and mods Ph 0408 704 662
OFF-ROAD,CIRCUIT,DRAG,STREET,ENDURANCE

grumble Son of Jim - Creator of Good

2,672 posts · joined Jun 2008 ·

#895119
vwo60 wrote:Remove the starter from the early car that originally worked with the 1300 engine and fit it to the later car , a change of starter bush in the gear box if required would complete the installation, this is as you suggested in your original post.
OK Craig it was my second last word. vw60 how are you going to fit the large starter shaft into the smaller bush?😂

hellbugged 48's and straight cuts

5,080 posts · joined Apr 2003 ·

#895151
🤪

vw54 Administrator Always Waiting 4 Friday

16,723 posts · joined Aug 2002 ·

#895154
it would be cheaper in the long run to get the origional starter over hauled or buy a S/H one
I read it on FACEBOOK so it must be true


http://forums.aussieveedubbers.com/viewtopic.php?tid=91278&page=1#pid848630


http://forums.aussieveedubbers.com/viewtopic.php?tid=63561&page=1#pid624099


http://forums.aussieveedubbers.com/viewtopic.php?tid=4832&page=1#pid452603


http://forums.aussieveedubbers.com/viewtopic.php?tid=60650&page=1#pid574409

SPRIGGO Learner Dubber

10 posts · joined Mar 2012 ·

#895209
Ok lost of Interesting replies here.

it seem i have a 6v fly wheel on the later twin port motor. this seem to be the only thing that makes sense to me. i have ordered a 6v to 12v bell housing bush and a new 12v bush just in case. i have also ordered fly wheel locking tool as a worst case senario i can pul the 12v fly wheel the motor that came out and refit to the new motor which will match it up to the 12v starter. this has to be my problem....nothing else makes sense .

also for ref as mentioned above, with many years of playing with VW's mainly post 68 i have come across many many 200mm and many many 180mm fly wheels too on various motors from various years , but having never really played with early stuff i wasnt aware of fly wheel differences .

you live and learn i suppose..

i'll keep you updated of the final out come.

Thanks for all the Advice.

Spriggo🤓
(o/o)

vwo60 Veteran Volks Folk

2,036 posts · joined Feb 2007 ·

#895218
No Grumbles the big shaft won't fit into the small bush, As i have said in my previous post just change the bush, just change the bush and fit the earlier starter, i run a 6 volt starter for years with no problems.

SPRIGGO Learner Dubber

10 posts · joined Mar 2012 ·

#895226
all these post's about putting your big shafts into a small bush is getting confusing😂😂😂😂🤪🤪
(o/o)

Matt Ryan Fahrvergnugen

890 posts · joined Jan 2006 ·

#895294
I was running a 6volt starter on a 180mm 6v flywheel for a while (system converted to 12v and a 12v solenoid off an early holden)

It was a great set up, motor got going in the time it takes to blink. No chewing of ring gear because the holden solenoid threw the pinion gear at the ring gear at a much slower speed. Once the gears were engaged the 6v starter spun the engine like buggery.

Then I did a gearbox change, 1500 box with 12 volt bush. I didn't like the idea of the conversion bush with the 6v inside diameter and the 12v outside. The wall of the bush was too thin for my liking and I thought I would end up having to change it too often.

Instead I pulled the 6v starter apart and had the armature end machined to match a new 12v bush. Didn't cost much and I was able to fully recondition the starter in the process.

That particular flywheel should never have worked on my 1300tp as it had no O ring. But somehow it did manage to work for years without pissing oil everywhere. It had been on the car when I bought it. I later swapped it for a 180mm 12v ring gear as per original and had to put a stock 12v starter in.

Just goes to show there are lots of combinations out there.

Regards,

Matt.


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