| [ Total Views: 144201 | Total Replies: 212 | Thread Id: 62624 ] |
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 VDUBXTC
A.k.a.: Jace
Wolfsburg Elder
Tea Bag
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| posted on September 27th, 2007 at 02:23 PM |
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Nice work reub. Nice and simple but yet a very atractive little bug.:thumb
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Taz Devil
Seriously Crusin Dubber
King of scrapped knuckles
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| posted on September 27th, 2007 at 05:05 PM |
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Reub it is looking fantastic....
I hope mine looks this good one day.
'69 VW Beetle.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
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| posted on August 16th, 2009 at 08:16 PM |
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Reub's 1915 Upgrade
Reub sent his engine down for a step-up in Power.
Unfortunately some heavy handed Courier
gave it a "touch-up" on ts way here:
| Quote: | Originally
posted by westi
That's mad Alan.
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trickysimon
A.k.a.: Simon Azzopardi
Custom Title Time!
100km/h is only 9 seconds away
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| posted on August 16th, 2009 at 08:19 PM |
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Dam that sucks! 
Hope you they reimburse you somehow!
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dangerous
A.k.a.: Dave Butler Muffin Man
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| posted on August 16th, 2009 at 08:26 PM |
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The Clutch and FW surfaces were a little burnt and distorted:
So I had some spare time today and tackled them first.
This is my tool post grinder.
I set it up with a cup wheel and went to town.
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
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| posted on August 16th, 2009 at 08:33 PM |
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And the clutch.
No disassembly required:
(you can see how wonky it was with all the low and high spots.
Go you good thing!
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
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| posted on August 16th, 2009 at 08:37 PM |
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Supoib:
| Quote: | Originally
posted by westi
That's mad Alan.
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LIFE IN THE LOW LANE
A.k.a.: Brennden Alder
Son of Jim - Creator of Good
All people have the right to stupidity but some abuse the privilege
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| posted on August 17th, 2009 at 08:04 AM |
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Prolly the deep sump may have saved the case from being damaged which wouldn't have good at all. So Reub is it just getting a freshen up of are we
going bigger and badder??
Dangerous and all his gadgets... when will he cease to amaze LOL
[size=4] ACCEPT THAT SOME DAYS YOU ARE THE PIDGEON AND SOME DAYS YOU ARE THE STATUE[/size]
Alder Outlaws VW Racing - check it out on fb!!
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Craig Torrens
A.k.a.: Craig Torrens
Scirocco Rare
6 times Australian, 7 times State Hillclimb Class Champion
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| posted on August 17th, 2009 at 09:09 AM |
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Deepsumps...the new "airbags" for vw motors 
P.s. That looks like a cast flywheel......Not too sure I would be using that on a motor that you expect to get high revs out of 
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humpty
Bishop of Volkswagenism
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| posted on August 17th, 2009 at 06:02 PM |
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| Quote: | Originally
posted by reub-revhead
| Quote: | Originally
posted by LIFE IN THE LOW LANE
So Reub is it just getting a freshen up of are we going bigger and badder??
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Just a freshen up  Dave will post details as the build progresses...
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What a load of bull.... I know the truth.... Come on Reub... Let the punters in on the plans....
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humpty
Bishop of Volkswagenism
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| posted on August 17th, 2009 at 07:22 PM |
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That's better!
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colonel mustard
Son of Jim - Creator of Good
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| posted on August 17th, 2009 at 07:28 PM |
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Hot. love the intake.... looks sweet as!!!!
What sort of power you hoping for here sir...?
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dangerous
A.k.a.: Dave Butler Muffin Man
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| posted on August 17th, 2009 at 07:45 PM |
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100hp
| Quote: | Originally
posted by westi
That's mad Alan.
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Craig Torrens
A.k.a.: Craig Torrens
Scirocco Rare
6 times Australian, 7 times State Hillclimb Class Champion
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| posted on August 17th, 2009 at 07:48 PM |
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I'd be asking for my money back if it was only 100hp !! 
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humpty
Bishop of Volkswagenism
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| posted on August 17th, 2009 at 07:54 PM |
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| Quote: | Originally
posted by dangerous
100hp
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Yeah..... Per cylinder.... 
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nbturbo
Veteran Volks Folk
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| posted on August 17th, 2009 at 09:14 PM |
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Those T/Bodies are just beautiful bits of aluminium.Good choice there.
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Mick058
Custom Title Time!
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| posted on August 18th, 2009 at 07:53 AM |
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your living the dream Reub! One of each!
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colonel mustard
Son of Jim - Creator of Good
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| posted on August 18th, 2009 at 11:51 PM |
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| Quote: | Originally
posted by reub-revhead
Come on Dave, you said I'd at least have 105hp 
To be totally honest I AM NOT chasing a dyno figure here guys. Obviously I'm looking to step things up in the power department, and there would
probably be cheaper and easier ways to get the power... at the end of the day it will be interesting but I think the fun of driving it will far outway
being able to show people a dyno sheet....
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I would agree with that. cars are to be driven, not looked at!
Loving it, it looks really awesome.
You have PM Reub.
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VWFREAK
A.k.a.: Peter / Bones
Son of Jim - Creator of Good
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| posted on August 19th, 2009 at 01:28 PM |
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Bloody couriers
Good luck trying to get some $$ out of the courier company.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
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| posted on September 4th, 2009 at 07:06 AM |
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Progressing well.
Found the case hole where the pulley fits was a bit ugly.
So modified the case and pulley for a lip seal.
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
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| posted on September 4th, 2009 at 07:12 AM |
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I removed this ugly thing,
And made up this, which is silver soldered on, for no leak suction
The oil pump actually had a loose shaft too.
You can see where the shaft had been spinning where it should be press fit.
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
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| posted on September 4th, 2009 at 07:17 AM |
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The replacement 26mm pump needed to be machined on the back face to align the oil holes,
and the suction hole was match ported and radiused.
I also plugged the outlet.
The case was plugged as well, to prevent oil pressure leaking back in any way.
The pump was then matched and radiused to suit Reub's pump cover.
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
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| posted on September 4th, 2009 at 07:24 AM |
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The case deck had some steps and unusual wear where the barrel sits.
This was because originally the case savers were only cut flush with the deck,
and once tensioned,
they sit a couple of thou proud...thus stopping the cylinder from sitting flat and causing leak and movement.
So I spot faced them down.
And then took a light cut off the deck.
You can see how worn it was in this pic.
Nice now.
Took about .005" off the surface.
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
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| posted on September 4th, 2009 at 07:28 AM |
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The next step is to check the oil clearances.
The main bearings were mounted in the case, and the same for the con rods.
For Reub's engine I want to see no less than 2.5 thou on the main bearings,
and no less than .002" on the rod journals.
The cam is also checked and I like to have a minimum of 1.5 thou.
The cam is trialled in the case to check for the alignment of the oil pump tang and for cam gear clearace of the pump body.
| Quote: | Originally
posted by westi
That's mad Alan.
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Mick058
Custom Title Time!
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| posted on September 4th, 2009 at 07:49 AM |
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brilliant as always Dave - thanks for sharing and going to the effort of posting.
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rocknrob
A.k.a.: Rob
Insano Dub Head
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| posted on September 4th, 2009 at 08:39 AM |
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pretty to watch as usual dave
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dangerous
A.k.a.: Dave Butler Muffin Man
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| posted on September 12th, 2009 at 07:26 AM |
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Upgraded rod bolts.
Correct stretch is critical wh various different lubes requiring different torques.
Bearings mounted and clearance measured.
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
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| posted on September 12th, 2009 at 07:30 AM |
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Chromoly FW to replace the cast one:
Fitted roll pins and re-ballanced the FW/Clutch assembly.
The Kennedy pressure plate needed 24 thou shims
because the diafragm would have been(was) over centre otherwise,
thus losing clamp pressure.(explains the burn marks originally).
New replacement sump,
drilled and tapped for Reubs M8 mushroom allen bolts.
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
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| posted on September 12th, 2009 at 07:32 AM |
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Raceware Head Stud Kit, best you can get.
Oh crap now the barrels dont fit.
| Quote: | Originally
posted by westi
That's mad Alan.
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dangerous
A.k.a.: Dave Butler Muffin Man
23 Windows of Awesome
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| posted on September 12th, 2009 at 07:34 AM |
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Clearanced for studs and also the case nuts.
Must have been riding on these case nuts before.
And washed in the kitchen sink with hot soapy water.
| Quote: | Originally
posted by westi
That's mad Alan.
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