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Author: Subject:  Mag cases, What kills them exactly?
MemberCraig Torrens
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posted on June 26th, 2007 at 06:20 PM



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Originally posted by pete wood
wow bix, you know the regs better than me. thanx

dave, I was hoping you comment at some stage. One question, are ally cases available for 85.5-87 mm bore size or do they start larger than that?


you can buy them for a standard bore size.




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posted on June 26th, 2007 at 07:45 PM



What ally cases do people recommend?

Or have they all sorted out their teething problems??




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posted on June 26th, 2007 at 08:10 PM



what stroke and bore are you thinking of to come in just under 1600cc Pete?
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posted on June 27th, 2007 at 09:55 AM



The motor has to be standard stroke. So 69mm. Basically 1600, but bore wise things get interesting. If I go historic I can put 87mm pots on a 1600 and still be counted within the class as it's within the 1.5mm overbore allowed. This is to allow people to use old engine blocks. VWs get a loophole here.

In group 3c-PRC I have to stay within 0.6mm window and I can't exceed the capacity limit of the class. I'm aiming an updated replica of this...http://www.rallybugs.com/engtrans.htm. They had 85.9mm bores. Could I just machine some 87s down?

[ Edited on 27-6-07 by pete wood ]




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posted on June 27th, 2007 at 11:44 AM



You can change the capacity of the engine in regular PRC as its a pre 86 car... you jsut change classes..... Stroke and Bore are free..... as long as it fits in the homoglated engine block... eg a std mag case....

Mite be worth fully reading the regs front to back and taking notes on them. Almost like studying for an exam. Cross out old regs and add new as you read through.




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posted on June 27th, 2007 at 12:54 PM



either way, I'll be sticking with the 69mm crank. They're cheap, you can't go wrong with them and pistons aren't that hard.

might be right about reading the regs, I'm not a good detail person so it's gonna mean spending lots of time getting it right.

BTW, just had a quick look at the 4ag bore vs stroke; 81mm vs 77mm. So the stocker 1600 has a better ratio than the 4ag in terms of revving from my understanding of racing engines.

[ Edited on 27-6-07 by pete wood ]




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posted on June 28th, 2007 at 08:53 AM



Quote:
Originally posted by pete wood

BTW, just had a quick look at the 4ag bore vs stroke; 81mm vs 77mm. So the stocker 1600 has a better ratio than the 4ag in terms of revving from my understanding of racing engines.

[ Edited on 27-6-07 by pete wood ]


The 4A series engines, particularly the 5 valve one, will out flow a VW by heaps (or more in standard form).

The bore stroke ratio and rod length discussions are very little in the scheme of things when it comes to reving,
so long as you are within some basic real guidelines.

Airflow and valve control is king when it comes to rpm potential and power.




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posted on June 28th, 2007 at 01:12 PM



ok, so the heads are the key then.



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posted on June 28th, 2007 at 07:41 PM



just found this on the Gene Berg site.

http://www.geneberg.com/cat.php?cPath=22_503_2984 

very interesting reading. The engine will be getting a new case. :ninja:




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posted on June 28th, 2007 at 08:10 PM



Quote:
Originally posted by pete wood
just found this on the Gene Berg site.

http://www.geneberg.com/cat.php?cPath=22_503_2984 

very interesting reading. The engine will be getting a new case. :ninja:


Good propaganda for selling new cases! :thumb

or for admitting the fact that machining a case accurately can only be performed by a small minority of engine builders.




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posted on June 28th, 2007 at 10:39 PM



he also said shuffle pins and welding up the back of cyl3 is a bad idea.

what do you think?




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posted on June 28th, 2007 at 11:10 PM



.........fancy someone writing down and publishing, for all to see, their findings after 30 years of research, testing and development..........pfffffffft:rolleyes:
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posted on June 29th, 2007 at 05:18 PM



there's plenty of documented incorrect information out there.



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