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Author: Subject:  7 year wait, chassis done.. well almost
Memberalansvw
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posted on July 19th, 2016 at 06:10 PM



Well finally got it into the paint booth for another coat of epoxy sealer. Chris will then finish with the issues we are having with the headlights due to very poor work done by previous panel shop.



http://i70.photobucket.com/albums/i82/alansvw/IMG_2761_1.jpg

You can see how big the gaps are between the headlight rim and the body. You pay a lot of money and some it seems some people (Panel beaters) just don't take pride in their work.. they probably would have covered with bog!
http://i70.photobucket.com/albums/i82/alansvw/IMG_3350.jpg

http://i70.photobucket.com/albums/i82/alansvw/IMG_3354.jpg

http://i70.photobucket.com/albums/i82/alansvw/IMG_3348.jpg

Next update I hope will show in paint booth .
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posted on July 19th, 2016 at 06:40 PM



Wow, that's a mile out!!
How could they get it sooooo wrong!?!?!?!
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posted on July 19th, 2016 at 10:19 PM



So how was you supposed to hold the light there-I don't see any threaded 6mm hole for the screw? That's exactly why I have been forced to do a lot more work on my own cars.
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posted on July 20th, 2016 at 10:29 AM



no attention to detail......... had a similar problem.........
its not their car so basically they dont give a rats.........
they could bodge it up , fill it with bog etc and you dont find out till its too late........
i will bet the prev panel beaters took your money..........
your not the first and wont be the last to be caught out that way........
thats my rant for the day
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posted on July 20th, 2016 at 10:08 PM



Quote:
Originally posted by nbturbo
That's exactly why I have been forced to do a lot more work on my own cars.


I concur with your point Gary.

In saying that, I have enjoyed the journey it has taken me on....and still is, just more timely now, due to life interrupting it :lol:
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posted on August 11th, 2016 at 09:40 PM



I needed to drop some parts at Innovative for Chris to test fit so took some shots . Chris has spent a lot of time getting the headlights right and I think they look great (some wont agree I know but its my choice) . Also got the side panels for the engine bay and like all things one fits perfectly the other needs a little work due to the fact that we replaced the whole rear side quarter.
http://i70.photobucket.com/albums/i82/alansvw/IMG_3475.jpg
http://i70.photobucket.com/albums/i82/alansvw/IMG_3474.jpg
http://i70.photobucket.com/albums/i82/alansvw/IMG_3464.jpg
http://i70.photobucket.com/albums/i82/alansvw/IMG_3462.jpg
http://i70.photobucket.com/albums/i82/alansvw/IMG_4416.jpeg
http://i70.photobucket.com/albums/i82/alansvw/IMG_3461.jpg
http://i70.photobucket.com/albums/i82/alansvw/IMG_3460.jpg
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posted on August 12th, 2016 at 06:20 PM



That looks like some quality work right there. That engine bay (and the rest of the car) will be so smooth, worth waiting for.
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posted on August 13th, 2016 at 07:32 AM



Alot of work, and look'in good



VW fan & Real Estate Agent at http://www.argyproperty.com.au 
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posted on August 16th, 2016 at 09:54 PM



Headlights finally all done!!!
http://i70.photobucket.com/albums/i82/alansvw/IMG_2824.jpg

http://i70.photobucket.com/albums/i82/alansvw/IMG_2822.jpg
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posted on August 17th, 2016 at 06:16 AM



I could hear Chris from here swearing



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posted on September 1st, 2016 at 09:47 PM



So so close! Just a bit of paste and some block sanding, if only it was that easy. When you start out with a vision you cant turn back especially if its been a dream for 13 years... Can you call your car your super fund?

http://i70.photobucket.com/albums/i82/alansvw/IMG_9566.jpeg

http://i70.photobucket.com/albums/i82/alansvw/IMG_5689.jpeg
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posted on September 1st, 2016 at 11:30 PM



You should be pleased how the headlights turned out- top job.Do they take a globe or a 7inch sealed beam?
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posted on September 2nd, 2016 at 06:12 AM



Getting close now Alan, awesome



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posted on November 13th, 2016 at 01:43 PM



I thought all body work was done, but in removing old switches added over the years Chris found that the dash was to thin for him to do some work on that we wanted. He needed to add a new section. I'm fitting my wheels which arrived from Germany and picking up a colour sample tomorrow . The last colour I approved after having it attached to my dash for a week and seeing it in different light conditions I cancelled and chose another colour.
http://i70.photobucket.com/albums/i82/alansvw/IMG_3911.jpg

http://i70.photobucket.com/albums/i82/alansvw/IMG_3903.jpg

At least the rest of the car is ready
http://i70.photobucket.com/albums/i82/alansvw/IMG_2997.jpg
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posted on November 13th, 2016 at 04:47 PM



Progress



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posted on December 29th, 2016 at 11:44 AM



Quote:
Originally posted by alansvw
Called into VINTAGE to check on progress and saw what Boris had done and I was delighted. Looks even better than I ever thought it would, just hoping it performs as it looks.
The Mendeola system is not a 4 hour DIY project as they make out, if you asked Boris he would say its not in any way a DIY job as almost every part needed machining or refitting to work correctly.
It now only needs a few things done and we can test fit to body before paint. Yippee!!

http://i70.photobucket.com/albums/i82/alansvw/FullSizeRender7.jpg

http://i70.photobucket.com/albums/i82/alansvw/FullSizeRender4.jpg

http://i70.photobucket.com/albums/i82/alansvw/FullSizeRender3.jpg

http://i70.photobucket.com/albums/i82/alansvw/FullSizeRender8.jpg

http://i70.photobucket.com/albums/i82/alansvw/FullSizeRender5.jpg
http://i70.photobucket.com/albums/i82/alansvw/FullSizeRender10.jpg


Any updates? Keen to find out how compliancing of your front end goes. Looking at the Red9 double A arm front suspension for my Ghia




1961 K Ghia - Porsche 5 sp, EJ20T, Brembo's, Dble A arm susp
1974 L Bug - Porsche 944 brakes, Boxster 16's
1974 Bay Camper - EJ20, twin radiators, Boxster 16x7's
Half Beetle trailer with Boxster 16x7's
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posted on December 29th, 2016 at 07:18 PM



Quote:

Looking at the Red9 double A arm front suspension for my Ghia



LOTS of work fitting that very time consuming




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posted on December 29th, 2016 at 09:54 PM



Quote:
Originally posted by vw54
Quote:

Looking at the Red9 double A arm front suspension for my Ghia



LOTS of work fitting that very time consuming


Do you mean the Red9 front end is difficult to fit and time consuming? Please let me know of your personal experience or know of someone who has fitted one.
My take on the above post is that the Mendeola was no breeze to fit and almost every part had to be machine or modified (not good).
I feel the Red9 front end is superior and built to a much higher standard. They were able to supply the welding code whereas Mendeola avoids any questions regarding engineering standards.

I hope to stand corrected. I really want to change my torsion bar front end.




1961 K Ghia - Porsche 5 sp, EJ20T, Brembo's, Dble A arm susp
1974 L Bug - Porsche 944 brakes, Boxster 16's
1974 Bay Camper - EJ20, twin radiators, Boxster 16x7's
Half Beetle trailer with Boxster 16x7's
2011 Tiguan TDI 4Motion
2010 LR Discovery 4 TDV
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posted on January 3rd, 2017 at 10:01 PM



Hi Karmann141, you are right about Mendeola not being very good ..actually shit! with their after sale support, and yes the finished product looks fantastic thanks to a lot of work from Boris and his team.

The big question remains "how does it handle' and that is in the hands of the painting gods as I'm just waiting to get the call to say is finally painted but it seems that everyone wants their little projects done by Xmas so mine I was happy to let take a back seat as I'm not about to rush at this stage.


Good thing is all my wheel parts came in and test fitted a dream. 17x 7" front and 17x8.5" rear, could go 9" and they'd still fit (the advantages of 3 piece wheels) but I will run 8.5".My only drama was I somehow ordered the wrong number of bolts and the 7AN nuts went missing in freight so I had to reorder and I'm still waiting on them so I can finish that part of the project.

Other parts like my 48 IDA's which I've had rebuilt I'm still waiting on and on. .. But while I wait I keep changing my ideas on what I'll do with the seats. Do I go a Bomber style, stick with original or get a custom made seat from GT Classics which is what I'm leaning towards just not a cheap decision and one that can make the car complete. I'll post some ideas.
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posted on January 4th, 2017 at 09:41 AM



Hi Alan,

Thanks for the feedback and update. Confirmed my suspicions re the Mendeola - had a lot of trouble get info or answers from them:grind:.

Keep up the great work, you're inspiring me to get mine finished.

Cheers.




1961 K Ghia - Porsche 5 sp, EJ20T, Brembo's, Dble A arm susp
1974 L Bug - Porsche 944 brakes, Boxster 16's
1974 Bay Camper - EJ20, twin radiators, Boxster 16x7's
Half Beetle trailer with Boxster 16x7's
2011 Tiguan TDI 4Motion
2010 LR Discovery 4 TDV
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posted on January 19th, 2017 at 08:57 PM



Its been a long long process but just got a call and photos of the paint going on, under guards ,inside ect, Tomorrow Chris will paint the engine bay area and bonnet then Monday the Body. Now the goal is to have ready for Nationals!
http://i70.photobucket.com/albums/i82/alansvw/ghia/Paint%20about%20to%20start%20being%20applied%2019%20Jan%202017.jpg
http://i70.photobucket.com/albums/i82/alansvw/ghia/Paint%20going%20on%20dash.jpg
http://i70.photobucket.com/albums/i82/alansvw/ghia/Paint%20going%20inside%20rear.jpg
http://i70.photobucket.com/albums/i82/alansvw/ghia/Paint%20going%20into%20Bonnet%20area.jpg
http://i70.photobucket.com/albums/i82/alansvw/ghia/Paint%20going%20%20under%20guard.jpg
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posted on January 20th, 2017 at 07:35 AM



Paint great to see



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posted on January 20th, 2017 at 06:59 PM



Major milestone achieved :tu:
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posted on January 20th, 2017 at 11:02 PM



This weekend I need to reassembly the bumpers after have cleaned and rust treated the rear. I just need to track down a product that has come highly recommended as its the closest thing to what the factory used. Will post some pics on progress. I am going with the Towel rail style bumpers, I had the Blade bumpers originally but have over the years put these together. My only concern is they are not in perfect condition, probably a 9;10 but I'll just have to see what they look like when fitted. I'm not a perfectionist at all and the car will be driven daily and hard, but I just don't want to get to the end and have something simple let the overall look I'm after down.

My other major job is the wheels. I finally have all the nuts and bolts , what a drama that's been, and I've borrowed a torque wrench so all set to go. The wheel manufacturer recommends that the new bolts be torqued to 44flbs as compared to 22flbs if I used the original nuts & bolts. I also had to wait for a friend to bring back from the States a special Silicone.... trust the Germans to insist, well recommend that only a particular silicone be used to seal their 3 piece rims, and its not available here nor can you import through the net. Anyway I've watched all the videos and will get into it...should be fun.

Here's a wheel I've put together but not sealed or torqued.
http://i70.photobucket.com/albums/i82/alansvw/image2-full_zps17b3c76d.jpg
You can see here the difference in the finish of the lips. The finish is called Radinox and is not cheap.
http://i70.photobucket.com/albums/i82/alansvw/IMG_3182.jpg

Here's what I started with
http://i70.photobucket.com/albums/i82/alansvw/barrels%20to%20sell%20landscape.jpghttp://i70.photobucket.com/albums/i82/alansvw/IMG_3074.jpg
The old rear barrels & lips are For Sale if anyone interested.
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posted on January 21st, 2017 at 05:32 AM



Hi Alan,

All coming together nicely now mate,
If you are selling the 1 piece wheels that are in the top of page pics, please let me know,
Thanks,
Nath




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posted on January 21st, 2017 at 06:17 AM



Those 3 piece wheels are going to look spectacular



1961 K Ghia - Porsche 5 sp, EJ20T, Brembo's, Dble A arm susp
1974 L Bug - Porsche 944 brakes, Boxster 16's
1974 Bay Camper - EJ20, twin radiators, Boxster 16x7's
Half Beetle trailer with Boxster 16x7's
2011 Tiguan TDI 4Motion
2010 LR Discovery 4 TDV
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posted on January 21st, 2017 at 10:33 AM



Hi Nath, Yes I am and they have your name all over them!
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posted on January 21st, 2017 at 12:13 PM



Thanks Al,
Give me a call when your ready please,
Nath




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posted on January 21st, 2017 at 02:56 PM



Chris at INNOVATIVE has just sent through an up date. Engine bay now done.
http://i70.photobucket.com/albums/i82/alansvw/Paint%20rear%20tray.jpg

http://i70.photobucket.com/albums/i82/alansvw/Paint%20rear%20archers.jpg

http://i70.photobucket.com/albums/i82/alansvw/Paint%20in%20Engine%20bay.jpg
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posted on January 21st, 2017 at 04:51 PM



Ooooohhh aaahhh!!!

:tu::tu::tu::tu:




Futue te ipsum!!!
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