ok, the NSW rules are briefly described here (QLD rules are almost the same);
http://www.rta.nsw.gov.au/registration/downloads/vsi06.pdf
So, without approval you can go 15% bigger than the maximum engine offered by the manufacturer for that model, which for a later 1600 beetle is 1840cc. So a 1915 requires a blue plate (qld) or papers in nsw. I had a blue plate for my old 1915.
To go bigger than the 15% rule, you will need various safety upgrades. These are;
a) Seat belts must be installed for all seating positions. Lap/sash seat belts are required for all front
and rear outboard seating positions. Lap/sash or lap belts shall be fitted to inboard seating
positions (this requirement does not apply to small buses. No upgrading of seat belts is required
for these vehicles);
b) Windscreen washers must be fitted;
c) Two speed windscreen wipers with a fast speed of at least 45 cycles per minute and a slow speed
of at least 20 cycles per minute must be fitted. (Single speed wipers are acceptable if the speed
is 45 cycles per minute or more);
d) A windscreen demister must be fitted;
e) There must be an external mirror on the drivers side (and on the passengers side if there is not an
effective internal rear view mirror);
f) If the replacement engine has a capacity more than 45% above that of the largest optional engine
for the vehicle and the vehicle is “pre ADR 10/--”, a collapsible steering column is to be fitted;
g) Flashing turn indicator lights to be fitted at the front and rear of the vehicle if not originally
provided on the vehicle;
h) Automotive safety glass (either marked accordingly or can be shown to be safety glass) shall be
fitted for the windscreen and other windows in the vehicle.
In addition to that table, the engineer may ask for upgraded brakes or basically anything he feels is required to make the vehicle safe. When I went to the V6 my engineer wanted to see rear disc brakes, and quite frankly so did I.
You will then be limited to engine capacity as per this table;
Now most later beetles are around the 840kg mark, the exact weight depend on which VW manual or handbook your looking at. The engineer will accept any weight that looks like it comes from a reliable source.
Now assuming 840kg, you are limited to;
1 - turbo/supercharged - 840kgx2.5 = 2100cc
2 - naturally aspirated - 840kgx3.0 = 2520cc.
Hence I went for a 2500cc V6 over a 2lt turbo suby.
Notice it says multiply the rotary capacity by 2, so a 13B is a 2.6lt, a 12A is a 2.4lt. Therefore there is absolutely no way a 13B turbo is legal in a beetle (or buggy).
Also note the table says;
“Original weight” is the original (unmodified) “tare weight” of the sedan version of the vehicle model fitted
with the largest engine available for the model but without optional accessories such as air
conditioning and tow bar.
A lot of engineers are using this rule against it's original intent, and assuming that for a buggy you should use the sedan weight, which is the beetle. So people are putting 2lt turbo motors into 600kg buggies, cos the rules say not to use the modified weight.
Then of course if you build an individually constructed vehicle you can go to any engine size you like.
[Edited on 17-2-2004 by Baja Wes]