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1963 ragtop beetle project - gone to a new home

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#157589
Due to some forum problems I can't post replies to the other thread and the pictures aren't loading - I am not sure how many posts were lost so I guess I'll start again here.

Here is a pic of the 36hp doghouse shroud with fibreglass oil cooler extension piece to accommodate the type IV cooler.



[ Edited on 29-8-2006 by Dasdubber ]

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#157598
Here the alternator was bottoming out on the stand on the front lip. Fortunately was able to send the stand back and had it replaced with one that wasn't machined down so far in the cradle - quick mockup tonight shows it is a much better fit.

Sorted out the pulley problems as well - due to the different position of the fanshroud, the alternator pulley doesn't line up with the crank pulley. Hard to explain how I got it sorted so I'll take some pics soon.

Also rear spacers are on (35mm width) so wheels sit nicely under the gaurds. Will be getting the rollcage sorted soon, then exhaust, then all systems go for body work to hopefully have it all done for valla (fingers crossed).

Alan

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#158149
New alternator stand is a much better fit - still some minor clearancing required on stand but alternator is sitting in cradle nicely now.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#158150
Pulley was sorted by putting a collar which slips over the woodruff key on back to front, then the front half of the pulley back to front, then used the front half of a replacement pulley for the actual front half (if that all makes sense).
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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#158156
And another reverse angle shot - tyre is sitting nice and flush with edge of gaurd - camber is pretty much what I was after - may have to raise rear up slightly once all weight is loaded in the car.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#158164
On the removable rear apron mod had to drill out the lower two bolt holes and then trim the collar on the inside to clear the 5mm thick steel brackets (see next pic)

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#158172
Here are the two steel 5mm thick plates around 250mm long and 30mm wide. These are to provide some support so the bolts that hold the mudgaurds on will sandwich the apron in and hold it in place. Steel nuts are welded on after drilling holes to clear the collar left behind.
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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#158188
Peak-a-boo...I see a rear sway bar hiding in there. Will be making a trip to powdercoater soon. Rear koni shocks are awaiting installation. Fronts will on the way from the US shortly.

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Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#158251
mmm do you want to come down to Syd and finish some of my projects !

Nice work.


Che Castro ankle straps

1,945 posts · joined Aug 2002 ·

#158568
wow awesome!

just wondering how come you are going swing axle instead of 4 joint?
Jon

56astro Custom Title Time!

1,772 posts · joined Aug 2002 ·

#158573
Love ya work Alan

VW car, VW engine ...... keepin it "real"
35MPG on 101.3kPa

Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#158692
Thanks again guys - c'mon Craig I have a 68 bug as well as my 64 double door split waiting in line for resto after this one!! Also trying to finish reno's on our house (Something which was taken care of for you :P

Swingaxle was because originally I was going more a cal-looker with fuchs, fats and skinnys - I bought a heavy duty side plate and super diff from the US so once I had them I didn't want to turn back to IRS. If I had my time again I'd start with a ball joint IRS pan though. Ah well.

Tomorrow will bring the completion of rear apron, hopefully final mockup of cooling "tin", weld in nuts onto firewall to mount regulator. Car is booked in next week for 4 point roll cage.
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Brad Wolfsburg Elder

3,764 posts · joined Aug 2002 ·

#158700
who is doing your cage ?
Brad
Why copy when you can own an original ?
Meyers Manx Australia

Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#158711
George at Custom Offroad - I'm sure you know him well. He did my mate Brad's in his oval and it looked mighty fine.
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Brad Wolfsburg Elder

3,764 posts · joined Aug 2002 ·

#158713
rrrr that is Brad's oval, yeah you could say I know him ... ok I spend way to much time in there ... great guy ...
Brad
Why copy when you can own an original ?
Meyers Manx Australia

seagull Compulsive Aussie Vee Dubber

4,979 posts · joined Dec 2003 ·

#158797
what are these wheels called ? pattern ? thanks seagull
Looking for that special lady : PM me for coffee & cake

Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#159120
Yep Brad George is a good bloke - hope he gives me a good price on the cage - we've spent enough money there recently too!

Wheels are replica Porsche 5x130 Cup3 (Turbo Twist) - 17x7.5 ET52
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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#160077
Another mock-up of engine - pretty much finalised engine "tin wear" fit - had to grind and clearance the cylinder shroud etc to get everything to fit properly.

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Brad Wolfsburg Elder

3,764 posts · joined Aug 2002 ·

#160123
looking very nice ...
Brad
Why copy when you can own an original ?
Meyers Manx Australia