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My New Project 65 Beetle - Heres a couple of progress pics **Getting scary

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Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#167573
Well its begun. The stripping and discovery phase. Bit more work involved than I thought, but away we go any way.
Next step is cutting away all the smashed inner panels and weld on new ones. Hellbus expect a lot of U2U questions from me on this bit.

[Edited on 1-5-2004 by Grey 57]

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Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#167574
bad side

Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#167576
buckled tank support and left front quarter

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Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#167585
The reason why I am even contemplating re-building this 65.
Golde Steel sun roof.

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speedster356 Plastic not Classic Racing

1,624 posts · joined Aug 2002 ·

#167588
Hmmm, Nambucca? :thumb
I've been wondering why there are so many beers in the fridge, you haven't been up for a while have you?
Spyder-WISD 07-09-05 11.6s @ 125 MPH

Speedster-WISD Nats 05 14.4s @ 89 MPH

Jet cruiser-Coogee 22-09-05 900 deg C @ 110,000 rpm

Weaseling out of things is what separates us from the animals....................Except the Weasel.

Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#167589
Be up in Syney in a couple of weeks Pete. So get Dave B to stock up. Will have a shopping list for Boris too.

volks67 Commited Dubber

56 posts · joined Jun 2003 ·

#167639
Yes, it looks like the spot weld drill bit, and air saw and mig will be working overtime. Best of luck mate, I am in the middle of doing the same.
catch you soon,
bob

VWCOOL 23 Windows of Awesome

5,158 posts · joined Jun 2003 ·

#167658
EEEk! That looks terrible! Yes, the tools will be getting a good workout! Can you still buy 'cut n shut' front sections new? I recall seeing them years ago... front panel, complete spare wheel well, beam support section and front edge of fuel tank aperture - all ready to mig on...?
Pay your debts, CxxT

Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#168239
Its getting scary now. Just cut away buckled panels on the driveres side and see areas that have not seen the light of day since the factory. Too late to turn back now.

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Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#168240
Quarter panel gone and a huge hole in the foot well

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Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#168241
One more. Start on passenger side tomorrow

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BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#168400
Nice one mate, but... WHY? I thought the crash was on the left? Rust?

THE LOWEST WITH THE MOSTEST BLING BLING WINS!!

SPRINTSTAR Insano Dub Head

804 posts · joined Sep 2002 ·

#168411
Keep going Dean, you should have seen what I had to begin with in the wagon...but then again I might just find your dream Type3 ghia...
a

Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#168453
Heres the left side all chopped off. Will need a new heater channel half here too. Rust and a major kink has made sure of that.

Jim the whole front was pushed over to the left and there was rust in the bottom of the right hand side quarter panel. So it had to come off too.
All good fun!!!

Fun part starts now searching for a suitable 65 donor car to give up its panels.

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oval TOFU Bitte, ein Bit!

2,946 posts · joined Jul 2003 ·

#174677
Holy cow..........

have fun Dean! I'll bet it's going to shmick!
...and Robert's ya father's brother...

VWFREAK VWFREAK

2,577 posts · joined May 2004 ·

#174767
Sweet, it's great to see someone who cares about detailed restorations.

splittychick SplittyDelicious

1,240 posts · joined Jul 2003 ·

#174917
Wow Dean,great to see you getting stuck into it.If you're going to the meeting tomorrow night,be sure to bring your photos along.

kustomkool BEING KOOL AINT CHEAP

1,611 posts · joined Nov 2002 ·

#174921
nice work keep it up.

Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#174941
Heres a pic of the new (old) front I picked up from Desert Bugs clearance on the weekend. If you happened to be on city link late saturday arvo you might have seen it on the back of a really sweet trailer. Thanks Bug Boy.

After talking with a good panelbeater mate and some others I decided against a welding new panels on the front as the bulk head and dash have some nasty kinks tthat would be hard to get out.
So the plan is to do a cut and shut with a nice straight front of another Beetle of the same year.
This one looks terrible, but its straight and never been hit. Just looks crap.

[Edited on 18-5-2004 by Grey 57]

Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#174944
This time

WTF no pics attaching??

[Edited on 17-5-2004 by Grey 57]

[Edited on 17-5-2004 by Grey 57]

[Edited on 18-5-2004 by Grey 57]

[Edited on 20-5-2004 by Grey 57]

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Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#176275
Couldnt resist seeing what it will look like fixed so I taped a few panels on and took a pic to keep me motivated.

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Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#176278
what about cutting the roof out and putting it into a straight shell ???


Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#176282
Craig this is rust free and the most complete beetle I have seen. Worth saving I reckon.

Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#176405
Grey 57 wrote:Craig this is rust free and the most complete beetle I have seen. Worth saving I reckon.

I guess I'm just about to replace the complete drivers side of a 1500 for the same reason !!

Job well done, another beetle saved 😉


ratty 63 Custom Title Time!

1,083 posts · joined Oct 2003 ·

#176423
...this all looks familiar - mines not as seriously damaged though.

Well done - it will all look and feel a whole lot better once the new front is on - light at the end of the tunnel stuff....

R
40hp, 6V and ...er... slowly making improvements 😂

It's nice to be important, but it's more important to be nice!

Founding member of the Gold Coast Dub Club Inc. 🙂

Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#179673
I have been thinking a rattie Matt Black paint job with pinstripe flames?? Heaps of chrome accessories, pop outs, chrome 356 wheels with 3 point spinners and no hub caps What do you think.?????

Doug Sweetman Nil Bastardo Carborundum

2,128 posts · joined Sep 2002 ·

#179845
I think I would very much like that !

VWFOOL King for a day, Fool for a lifetime.

3,436 posts · joined Sep 2002 ·

#180198
nice work dean, plans sound awesome
++++++++++++++++++++++++++++
One man's junk...

Grey 57 Old Grey Cruiser

2,937 posts · joined Aug 2002 ·

#186304
Been giving the grinder and welder a work out today. But after lots of digging and grinding and a bit of patching decided that the Beetle front we picke up just wasnt going to cut it. Bugger.
Amazing how well a Beetle hides it rusty bits.

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