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1963 ragtop beetle project - gone to a new home

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#213709
Well, match ported my manifolds today and continued work on the front right quarter panel. Also polished up the linkage and alternator stand this weekend. Getting closer and closer!!
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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#213712
Rather than clogging up the thread (and bandwidth), I'll post the detailed pics in the tech section under a "HOW-TO" Banner. Here is one pic just before getting stuck into it with the tungsten carbide bit.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#213753
Here's the link:

http://www.aussieveedubbers.com/forum/viewthread.php?tid=27021&page=1#pid213751

😉

Oh yeah, also rebuilt the dual 40 dellortos using a CB performance update kit (with horizontal discharge tubes). My joy turned to despair when I tightened the idle jet holder a tiny bit too much and snapped it off in the carb. Thankfully with some careful manipulation of an ez-out (Screw extractor) I managed to get it out so rather than some major surgery I only have to get a new holder.

By the way the jets I am using are:
34 venturi's
150 mains
9164.2 emulsion tubes
160 air correctors (recommended to use a smaller air corrector when using the update kit due to increased air flow - my dells had 180 airs which would be recommended for my application if no update kit was used)
60 idle jets
35 accelerator pumps

This is fairly close to that recommended for a mild 2.0 typeIV with 40 dells after much research on shoptalkforums (type4rum).

[Edited on 8-8-2004 by Dasdubber]
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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#215721
Still working on the body - front drivers side quarter is getting close. Had a little play with the engine ancillaries - dropped the mallory dizzy in and did another trial fit of the alternator etc. Alt pulley will be different colour/finish by the time it goes on for good.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#215722
Just another shot. Obviously carbs are just perched atop the manifolds....everything has to be disassembled again shortly.

[Edited on 11-8-2004 by Dasdubber]

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BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#215739
Sensational mate, coming along beautifully. Good to finally meet you at Valla.

THE LOWEST WITH THE MOSTEST BLING BLING WINS!!

11CAB If ya got it....Baja it

4,674 posts · joined Aug 2002 ·

#215765
Looking good
65 Meyers Manx
68 Country Buggy (KO 367)
68 Country Buggy (KO 669)
68 Country Buggy (KO 789)
68 Country Buggy (KO 815)
68 Baja Bug
76 Baja Kombi Twincab

nbturbo Veteran Volks Folk

2,171 posts · joined Dec 2002 ·

#215766
Don't go much on those manifolds-I've got a spare set-they are beauties!!!!!!!!.Your shrouding is all Sharpbuilt from memory-Yes.Does he supply small air deflector pieces to sit against the heads like the upright Type 1 motors or maybe you haven't fitted them yet. He supplies them with the Porsche kit.Motor is looking real smooth.Again thanks for the manifolds.

Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#215837
Thanks gents...yep good to finally meet you to Jim!

Gary, no probs for the manifolds - will get these ones HPC'ed soon too! Glad they arrived okay. Yep I do have the air deflectors (as you say, haven't fitted them up yet as everything is still in trial fit mode - had to trim one or two of them to fit properly though).

Cheers again
Alan
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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#218213
Well, almost one side of the body is done...roof pretty much sorted....interior almost done....guards, decklid, doors and bonnet pretty much sorted.

Under bonnet and engine bay (and passenger side still to go). Of course there is still high build primer, sanding, guide coating etc etc to come still on all panels!

Here is the front quarter - lots of work was required here...still a little to go until I am happy to lay down the high build primer.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#218221
after a bit more tickling, you shouldn't be able to tell the whole front clip was replaced from half way through the tank forwards (tank will cover the joins in the tank mounting surface).

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disco_daz Learner Dubber

12 posts · joined Jul 2004 ·

#218229
I love looking through this thread, very insperational. I'm all pumped to do some work on my ride!!!!:thumb

Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#218445
And another view from the inside....nasty eh? Nice once you finally get it in primer (once it is in one colour, it always provides a bit more motivation!).

[Edited on 15-8-2004 by Dasdubber]

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disco_daz Learner Dubber

12 posts · joined Jul 2004 ·

#218916
hey das, I seen some of your previous handy work in the aussieveedubbers car show thread. Your old 63, fantastic looking bug, was wondering whether you recorded the build, like your doing with this bug...

I to have what I think may be a 63 bug according to the chaisis number, but is registered as a 65, do you know of any distingishing differences between the two models.

super thread!!!!!:thumb

Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#225588
Just another quick shot to show the body is progressing - many many hours going into it trying to make it straight. Mainly the passenger side front and rear quarter to go. Looking forward to laying down some paint!

Sorry daz, no pics of build up of previous bug (no digi cam back then!)...and unfortunately not 100% sure of differences between 63 and 65 apart from I know the tail-lights are different (I think they wen't to tombstone style), and licence light on decklid is longer, indicators on guards were fatter...but don't quote me on that!

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blup58 Officially Full-On Dubber

216 posts · joined Oct 2002 ·

#225934
Nice lenses Al......must have very similar tastes.:thumb

Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#225968
Yes, thanks to Brad for the porsche headlight glass! 😉

Another full day working on the body (luckily my better half is understanding!)...decklid strip removed and smoothed. Also in the process of smoothing engine bay panels.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#225969
Front bonnet seal strip removed again - no major rust underneath but a bit of pitting that was treated and then smoothed with glaze putty before primer went down on top.

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#225972
I left the seal across the top closest to the winsdcreen in tact for that part of the original seal. All the remainder was removed though - close up of the front apron:

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Dasdubber DAS Resto Haus

5,746 posts · joined Aug 2002 ·

#225973
This is where it ended today - slowly more and more of the body work is being completed - more and more primer going over areas that are done. Any dark grey areas are still works in progress!

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Craig Torrens 6 times Australian, 7 times State Hillclimb Class Champion

8,040 posts · joined Jan 2003 ·

#225977
WOW.........................always love watching the progress shots and reading what you have done..............................job well done😀


BenettonVW Administrator AVD Forum Founder

3,125 posts · joined Aug 2002 ·

#225993
Cruising along nicely Alan.. well done on all the hard work mate.

THE LOWEST WITH THE MOSTEST BLING BLING WINS!!

Buggyboy Officially Full-On Dubber

255 posts · joined Oct 2003 ·

#226001
That is looking fantastic, but just dont expect anyone to park next to you in a hurry, you'll make everything else look ordinary... just curious though, why do you remove the front seal, does it go back on or is this a modification ?